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Taylor-Dunn SS5-34 User Manual

Taylor-Dunn SS5-34
200 pages
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MANUAL MS-534-08
Operation, Troubleshooting
Manual
Models:
SS5-34 serial number starting 94506
SS5-36 serial number starting 90400
SS5-46 serial number starting 161403
MX6-00 serial number starting 113227
Revision: F

Table of Contents

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Taylor-Dunn SS5-34 Specifications

General IconGeneral
BrandTaylor-Dunn
ModelSS5-34
CategoryUtility Vehicle
LanguageEnglish

Summary

Introduction to Taylor-Dunn Vehicles

Vehicle Description and Specifications

Provides detailed descriptions and standard specifications for Taylor-Dunn vehicles.

Taking Delivery of Your Vehicle

Guidelines for inspecting vehicle condition and components upon delivery.

Handling Vehicle Problems Upon Delivery

Instructions on what to do if issues are found with the vehicle after delivery.

Safety Rules and Operational Information

Safety Rules and Guidelines Overview

Outlines essential safety rules and owner responsibilities for vehicle operation.

Driver Training Program Guidelines

Details requirements and content for operator training programs.

Vehicle Controls Explained

Describes the function and location of all vehicle controls.

Guidelines for Vehicle Operation

Provides operational guidelines for driving, loading, unloading, parking, and towing.

Maintenance and Service Procedures

Introduction to Vehicle Maintenance

Details procedures for vehicle repair, service, and periodic maintenance.

Maintenance for Severe Conditions

Specific maintenance guidelines for vehicles operating in harsh environments.

Periodic Maintenance Checklist

A checklist for routine maintenance tasks at specified intervals.

Vehicle Lubrication Guide

Details lubrication points and recommended lubricants for vehicle components.

Troubleshooting Common Issues

A guide to diagnosing and resolving common vehicle symptoms and causes.

Brake System Service

Covers installation and repair of brake systems for various models.

Front Fork and Steering System Service

Front Fork Procedures

Procedures for disassembly and repair of the front fork and axle.

Geared Steering System Service

Covers removal and service of the optional geared steering system.

Front Axle and Steering Alignment

Procedures for front axle alignment and king pin replacement.

Rear Axle and Drive Assembly Service

Rear End Assembly Removal

Procedure to remove the complete rear end assembly from the vehicle.

Differential and Drive Service

Details service procedures for differential and drive assemblies.

Motor Removal and Service

Procedures for removing, servicing, and inspecting the motor.

Battery Maintenance and Storage

Covers battery cleaning, servicing, charging, and storage guidelines.

Electrical Troubleshooting Guide

Main Troubleshooting Sequence

Outlines the primary sequence for diagnosing electrical issues.

Component-Specific Troubleshooting

Troubleshooting steps for PMC, Accelerator, Key Switch, F/R Switch, Solenoids, and Motor.

Special Troubleshooting Scenarios

Troubleshooting for specific issues like PMC Control, Diodes, ISO, and Solenoids.

Vehicle Wire Diagrams

SS5-34/SS5-36/SS5-46 Dual Chassis Harness Diagram

Wiring diagram for specific models with dual chassis harness.

MX-600 Wiring Diagram

Wiring diagram specific to the MX-600 model.

SS5-34 Single Chassis Harness Diagram

Wiring diagram for SS5-34 models with a single chassis harness.

Charger Troubleshooting Procedures

Lestronic II Charger Operation and Testing

Explains Lestronic II charger operation, testing, and error codes.

Signet Charger Operation and Testing

Explains Signet charger operation, testing, and error codes.

Charger Error Code Reference

Details error codes indicated by Signet charger status LEDs.

Illustrated Parts List

Vehicle Identification

Shows images to help identify different Taylor-Dunn vehicle models.

Brake System Parts

Lists and illustrates parts for brake systems across models.

Steering System Parts

Lists and illustrates parts for tiller and geared steering systems.

Axle and Differential Parts

Lists and illustrates parts for rear axle and differential assemblies.

Motor Parts

Lists and illustrates parts for motor assemblies across models.

Control Panel and Instrument Parts

Lists and illustrates parts for instrument panels and controls.

Battery Charger Parts

Lists parts for Lestronic II and Signet battery chargers.

Seat Cushions and Decals

Lists parts for seat cushions and vehicle decals.

Optional Equipment Parts

Lists parts for optional equipment like mirrors and lights.

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