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Taylor-Dunn ET-015-00 User Manual

Taylor-Dunn ET-015-00
166 pages
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Serial Number Coverage:
Model Starting - Ending
ET-015-00 103847 - 108472
ET-015-72 109240 - 134256
ET-015-74 118001 - Current Production
ET-015-48 108591 - Current Production
MANUAL MZ-150-05
Operation, Troubleshooting and
Replacement Parts Manual
Models Inlcuded:
ET-015-00 72, Volt Direct Drive
ET-015-72 72, Volt Direct Drive
ET-015-74 72, Volt Chain Drive
ET-015-48, 48 Volt Chain Drive
Revision: B

Table of Contents

Questions and Answers:

Taylor-Dunn ET-015-00 Specifications

General IconGeneral
BrandTaylor-Dunn
ModelET-015-00
CategoryUtility Vehicle
LanguageEnglish

Summary

MANUAL MZ-150-05 Operation, Troubleshooting and Replacement Parts Manual

Models Included

Lists the Taylor-Dunn vehicle models covered in this manual, including their voltage and drive type.

Serial Number Coverage

Details the serial number ranges for each Taylor-Dunn vehicle model covered in this manual.

COPYRIGHT NOTICE

TAYLOR-DUNN SERVICE CENTER

INTRODUCTION

About This Manual, Who Should Read, Responsibilities

Provides context on the manual's purpose, target audience, and owner/operator responsibilities.

How to Use This Manual and Conventions

Explains manual structure, symbols, and conventions for effective use.

Vehicle Identification and Delivery

Guides on identifying the vehicle and procedures for taking delivery.

Problem Handling

Outlines steps to take if a problem or damage is found upon vehicle delivery.

SAFETY RULES AND OPERATING INSTRUCTIONS

Standard Specifications

Presents detailed technical specifications for various Taylor-Dunn vehicle models.

Safety Rules and Driver Training

Covers essential safety guidelines, driver training programs, and operator qualifications.

VEHICLE CONTROLS

Dash Panel Controls

Details the function and location of various controls on the left and right dash panels.

Lever, Disconnect, and Meter Controls

Explains the operation of the shift lever, battery disconnect, odometer, and horn.

Pedal Controls, Steering, and Interlock

Describes accelerator/brake pedals, steering, and the seat interlock switch.

VEHICLE OPERATIONAL GUIDELINES

Safety Guidelines and Starting

Provides safety recommendations and steps for starting the vehicle.

Driving, Loading, and Towing

Covers safe driving practices, loading, and towing procedures.

Parking and Towing Procedures

Details proper parking techniques and guidelines for towing the vehicle.

FUSE PANEL

CHARGING YOUR VEHICLE

Signet® Charger Operation (HB and HBS Series)

Explains the operation and status indicators for Signet® HB and HBS chargers.

Lestronic II Charger and Battery Break-in

Covers Lestronic II charger operation, new battery break-in, and charging time.

Storage and Returning to Service

Provides instructions for storing the vehicle and returning it to service.

PERIODIC MAINTENANCE CHECKLIST

Daily Inspection and Severe Duty Guidelines

Outlines daily visual checks and maintenance guidelines for severe duty applications.

Periodic Maintenance Schedule

Presents a checklist for periodic maintenance intervals and required service.

Maintenance, Service and Repair

Maintenance Guidelines

General guidelines and precautions for performing maintenance and repairs on the vehicle.

Troubleshooting Guide and Lubrication Chart

Provides common symptoms, probable causes, and a lubrication chart for maintenance.

Front Axle Service

Inspect and Adjust Wheel Bearings

Details procedures for inspecting and adjusting front wheel bearings and king pins.

Front Axle Removal and Installation

Step-by-step instructions for removing and installing the front axle assembly.

Steering Component Service

Front End Alignment and Steering Gear Adjustment

Covers front end alignment procedures and adjusting the steering gear.

Ball Joint Inspection and Replacement

Guides on inspecting and replacing ball joints, tie rods, and drag links.

Steering Gear Repair and Exploded View

Details the disassembly, reassembly, and exploded view of the steering gear.

Transmission/Rear Axle Service

Drive Chain and Oil Maintenance

Covers adjusting the drive chain and checking/changing transmission oil.

Drive Motor and Chain Case Service

Instructions for servicing the drive motor and the transmission chain case.

Rear Axle and Differential Service

Procedures for rear axle removal, bearing replacement, and differential assembly.

Pinion Housing Shim and Exploded View

Guides on re-shimming the pinion housing and exploded views of the differential.

Brake Service

Service Brake Inspection

Details inspection of brake pads, rotors, shoes, and drums.

Parking Brake Inspection and Adjustment

Covers inspection of the parking brake and its primary/secondary adjustments.

Brake System Bleeding and Flushing

Provides instructions for bleeding and flushing the vehicle's brake system.

Rear Brake Shoe Replacement

Step-by-step guide for replacing the rear brake shoes.

Motor Service

Brush and Motor Inspection

Procedures for inspecting motor brushes and the overall motor.

Motor Windings and Commutator Repair

Details testing motor windings and repairing the commutator.

Bearing and Brush Replacement

Guides on replacing motor bearings and brushes.

Motor Service Limits

Lists service limits for motor specifications like undercut depth and commutator diameter.

Battery Service

Battery Cleaning and Testing

Covers battery cleaning procedures and methods for testing battery condition.

Battery Charging and Watering

Provides guidance on charging batteries and checking electrolyte levels.

6-Volt and Moist Charge Battery Procedures

Instructions for replacing 6-volt batteries and handling moist charge batteries.

Battery Storage and Return to Service

Details procedures for storing batteries and returning them to service.

Throttle Linkage

Throttle Linkage Adjustments and Module Operation

Explains throttle linkage adjustments and the operation of magnetic and pot box modules.

Tires and Wheels

Tire Inflation and Inspection

Covers procedures for checking tire pressure and inspecting tire condition.

Tire and Wheel Replacement

Step-by-step guide for replacing the tire and wheel assembly.

Tire Repair

Provides instructions for repairing pneumatic tires.

Electrical Troubleshooting

Symptoms and Read This First

Lists common vehicle symptoms and essential preliminary troubleshooting steps.

Definitions and System Tests

Defines electrical terms and outlines preliminary system tests.

Controller and Switch Testing

Details testing procedures for the controller and forward/reverse switches.

Motor Windings and Contactor Testing

Guides on testing motor windings and contactors for faults.

Unusual Symptoms and Diode Testing

Troubleshooting for unusual symptoms and testing of diodes.

Wire Diagrams

Illustrated Parts

Front Axle, Steering, and Suspension Parts

Lists illustrated parts for the front axle, steering system, and suspension.

Transmission, Drive Motor, and Brake Parts

Details illustrated parts for the transmission, drive motor, and braking systems.

Instrument Panel, Electrical, and Body Parts

Lists illustrated parts for instrument panels, electrical components, and body sections.

Charger, Batteries, Decals, and Seat Parts

Details illustrated parts for the charger, batteries, decals, and seat components.

Appendix A: Special Tools

Appendix B: Suggested Torque Limits

Hardware Identification

Illustrates standard head markings for bolts and nuts for identification.

Torque Values (non-critical and critical)

Provides torque specifications for various hardware grades and sizes.

Appendix C: Brake Lining Handling Precautions

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