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E0-455-24
Taylor-Dunn E0-455-24 User Manual
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TAYLOR-DUNN
®
READ THE OPERATOR’S MANUAL BEFORE OPERATING
THIS VEHICLE.
The operator’s manual contains important information
regarding the safe operation of this vehicle.
WARNING
Starting Serial Number: 207800
Ending Serial Number: See Introduction Chapter
Service and Replacement
Parts Manual
MANUAL: ME-455-04
E-455
Model Numbers:
E0-455-24
E0-455-36
D
2
Table of Contents
Master
5
Table of Contents
5
About this Manual
8
How to Use this Manual
8
Introduction
8
Who Should Read this Manual
8
Introduction
9
Conventions
9
Signal Words and Their Definitions
9
Responsibilities
10
How to Identify Your Vehicle
11
Web Site Registration
11
Service/Maintenance Guidelines
13
READ ME FIRST-Maintenance Guidelines and General Instructions
14
Service/Maintenance Guidelines
14
Vehicle Modifications
15
Replacement Parts
16
Using Non-OEM Replacement Components
16
Section 3
17
Default Chapter
17
Preventative Maintenance
17
Daily Visual Inspection
18
Pre-Operation Inspection
18
Maintenance Schedule
18
Interlock Switch Inspection
20
Start Switch
20
High Pedal Disable (HPD)
20
Operator Presence Switch
20
Special Tool List
21
Lubrication
25
Section 4
29
Front Axle
29
Front Axle
30
Inspect Front Wheel Bearings
30
Adjust Front Wheel Bearings
30
Replace Front Wheel Bearings
31
Axle Shaft, Remove/Install
31
Hardware Torque
32
Section 5
33
Transaxle - GT
33
Transaxle - GT
34
Check Oil Level
34
Change Oil
34
Remove
35
Transmission Assembly
35
Install
35
Axle Shaft
36
Remove
36
Install
36
Rear Hub, Rotor & Bearings
37
Motor, Remove
37
Primary Gear Case
38
Secondary Gear Case
39
Disassemble
39
Assemble
39
Pinion Bearing Preload
41
Pinion Gear Shimming Instructions
41
Set Pinion Bearing Preload
41
Hardware Torque
42
Section 6
43
Transaxle-SD
43
Remove
43
Transaxle-SD
44
Check Oil Level
44
Change Oil
44
Remove
44
Transmission Assembly
45
Install
45
Axle Shaft
46
Install
46
Rear Hub, Rotor & Bearings
47
Motor, Remove
47
Primary Reduction Gear Case
48
3Rd Member
48
Hardware Torque
48
Section 7
51
Steering
51
Inspect Ball Joints
52
Inspect Fork Bearings
52
Inspect Pillow Bearings
52
Adjust Steering Gear
53
Replace Ball Joint
54
Replace the Steering Shaft
54
Replace the Front Fork
55
Replace Steering Wheel
55
Steering Gear
56
Disassemble
56
Reassemble
57
Exploded View of Steering Gear
58
Front Wheel Alignment
59
Hardware Torque
60
Section 8
61
Default Chapter
61
Brakes
61
General Guidelines and Safety
62
Rear Brake
63
Service Limits
63
Inspection
63
Replace Pads
63
Rebuild Disc Brake Body
64
Bleed System
65
Flush System
65
Master Cylinder
66
Add Fluid
66
Parking Brake
66
Inspect
66
Adjust
66
Service Limits
67
Hardware Torque
67
Section 9
69
Default Chapter
69
Motor
69
Remove/Install
70
Disassemble
70
Inspect
71
Brushes
71
Bearing
71
Commutator
71
Armature Windings
71
Field Windings
72
Repair
73
Service Limits
74
Section 10
75
Inspect
76
Receptacles
76
Base Plate
76
Terminal Ends
76
R' Terminal
76
Motor Controller
76
Remove/Install
76
Motor Controller
77
Repair/Programming
77
Programming
77
Troubleshooting
77
Hardware Torque
78
Wire Diagram
79
Section 11
81
Batteries
81
General Guidelines and Safety
82
Cleaning
83
Charging
83
Watering
83
Testing
84
Specific Gravity
84
Storing
84
Storage
84
Returning to Service
84
Remove/Install
85
Industrial Battery or Lift out Battery Pack
85
Side Extract Battery
85
Hardware Torque
86
Individual Batteries
86
Section 12
87
Inflation
88
Rotation
88
Tires & Wheels
88
Tires & Wheels
89
Changing Tire/Wheel Assembly
89
Replace the Tire
89
Solid Wheel
89
Split Wheel
89
Hardware Torque
90
Suspension
91
Section 13
95
Default Chapter
95
Hardware Information
95
Torque Guidelines for Standard Hardware
96
Hardware Identification
96
Hex Lock Nuts (Stover)
97
Hex Nuts
97
Other Nuts
97
Generic Torque Values
98
Replacing Hardware
100
Replacement Parts
101
Replacement Parts
102
Ordering Parts for Your Vehicle
102
Taylor-Dunn Web Site Information
102
Axle Shaft Assembly, Rear
104
Axle/Fork Assembly, Front
104
GT Transaxle Assembly, Rear
106
SD Transaxle Assembly, Rear 3Rd Member
108
SD Transaxle Assembly, Rear Primary Reduction
109
Battery
110
Brakes, Brake Lines
112
Brakes, Master Cylinder
113
Brakes, Park Brake
114
Brakes, Rear Axle
115
Brakes, Brake Body
116
Control System, Motor Speed Control
117
Control System, Instrument Panel
118
Decals
119
Electrical, Miscellaneous
120
Frame
121
Hitches
122
Lights
122
Mirrors
123
Motor
124
Seats
125
Steering Column, Standard
126
Steering Column, Tilt
127
Steering Gear
128
Steering Linkage
129
Suspension, Rear
130
Wheels and Tires
131
4
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Taylor-Dunn E0-455-24 Specifications
General
Brand
Taylor-Dunn
Model
E0-455-24
Category
Utility Vehicle
Language
English
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