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Taylor-Dunn ET-015-72 - User Manual

Taylor-Dunn ET-015-72
166 pages
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Serial Number Coverage:
Model Starting - Ending
ET-015-00 103847 - 108472
ET-015-72 109240 - 134256
ET-015-74 118001 - Current Production
ET-015-48 108591 - Current Production
MANUAL MZ-150-05
Operation, Troubleshooting and
Replacement Parts Manual
Models Inlcuded:
ET-015-00 72, Volt Direct Drive
ET-015-72 72, Volt Direct Drive
ET-015-74 72, Volt Chain Drive
ET-015-48, 48 Volt Chain Drive
Revision: B

Table of Contents

Questions and Answers

  • R
    Richard RobinsonAug 13, 2025
    Why is my Taylor-Dunn ET-015-72 lacking power or operating slowly?
    • B
      Brendan ShannonAug 13, 2025
      Several factors can cause a lack of power or slow operation in your Taylor-Dunn Utility Vehicle. These include dragging brakes or parking brakes, discharged or defective batteries, worn drive gears, front end misalignment, or a defective speed control.
  • S
    shawnasandersAug 16, 2025
    Why is the brake pedal on my Taylor-Dunn ET-015-72 low?
    • J
      Jeremy DonovanAug 16, 2025
      A low brake pedal on your Taylor-Dunn Utility Vehicle can be due to several reasons: worn brakes (beyond the 1/16" wear limit), low brake fluid, or brakes that are out of adjustment.
  • M
    Maria WagnerAug 20, 2025
    Why is the braking power low on my Taylor-Dunn ET-015-72 Utility Vehicle?
    • S
      Stephanie BakerAug 20, 2025
      Low braking power in your Taylor-Dunn Utility Vehicle can stem from several issues: worn brakes (beyond the 1/16" wear limit), brake pads contaminated with fluid, brake pedal linkage binding, brakes out of adjustment, or air in the brake lines.
  • L
    Lori AtkinsonAug 25, 2025
    Why is the steering hard on my Taylor-Dunn Utility Vehicle?
    • E
      Elizabeth WaltersAug 25, 2025
      Hard steering in your Taylor-Dunn Utility Vehicle may be caused by dry lube points in the steering linkage, a damaged king pin or ball joint, or low tire pressure.
  • J
    Jeffrey AllenAug 27, 2025
    What causes abnormal noise in a Taylor-Dunn Utility Vehicle?
    • O
      oschwartzAug 28, 2025
      Abnormal noises in your Taylor-Dunn Utility Vehicle can be attributed to worn drive gears or bearings, worn front or rear axle bearings, loose lug nuts, or worn motor bearings.
  • I
    ibellSep 1, 2025
    Why is there excessive steering play in my Taylor-Dunn ET-015-72 Utility Vehicle?
    • J
      James HahnSep 1, 2025
      Excessive steering play in your Taylor-Dunn Utility Vehicle might be due to worn ball joints, a mis-adjusted or worn steering gear, or loose steering linkage.
  • M
    Megan ConradSep 4, 2025
    What causes an oil leak in the rear bearing area of a Taylor-Dunn ET-015-72 Utility Vehicle?
    • N
      ngarciaSep 4, 2025
      An oil leak in the rear bearing area of your Taylor-Dunn Utility Vehicle can be caused by a failed rear wheel bearing or gasket, or the drive being overfilled.
  • K
    Kenneth GambleSep 8, 2025
    Why is the brake pedal soft or spongy on my Taylor-Dunn ET-015-72?
    • H
      hawkinschristianSep 8, 2025
      A soft or spongy brake pedal in your Taylor-Dunn Utility Vehicle is likely due to air in the brake lines.

Summary

Introduction

Safety Rules and Operating Instructions

Standard Specifications

Lists the technical specifications for different vehicle models, including dimensions and capacities.

Safety Rules and Guidelines

Outlines essential safety precautions for operating and working on the vehicle.

Vehicle Controls

Identifies and explains the function of various controls located on the vehicle's dashboard.

Vehicle Operational Guidelines

Provides instructions for safe operation, including starting, driving, loading, and towing procedures.

Periodic Maintenance Checklist

Provides a schedule of routine maintenance tasks to be performed at regular intervals.

General Maintenance

Maintenance Guidelines

General recommendations for performing maintenance and service on the vehicle.

Troubleshooting Guide

Lists common vehicle symptoms and their probable causes for diagnosis.

Front Axle Service

Inspect the Front Wheel Bearings and King Pin

Explains how to inspect the front wheel bearings and king pin for wear or damage.

Adjust Front Wheel Bearings

Provides step-by-step instructions for adjusting the front wheel bearings.

Front Axle Removal and Installation

Details the procedure for removing and installing the front axle assembly.

Steering Component Service

Front End Alignment

Covers procedures for front-end alignment, including centering the steering.

Inspect Ball Joints

Describes how to inspect ball joints for wear or damage.

Adjust the Steering Gear

Provides instructions for adjusting the steering gear lash and worm bearing.

Replace the Ball Joints, Tie Rods, and Drag Link

Details the process for replacing steering linkage components like ball joints and tie rods.

Center the Steering Gear

Explains how to find and set the center position of the steering gear.

Repair the Steering Gear

Outlines the steps for disassembling and repairing the steering gear assembly.

Transmission;Rear Axle Service

Adjust the Drive Chain

Provides instructions for adjusting the tension of the drive chain.

Drive Motor, Chain Drive

Covers the removal and installation procedures for the chain drive motor.

Replace the Axle Bearing

Details the process for replacing the axle bearing, including necessary tools.

Differential Assembly (3 rd Member)

Covers the disassembly and assembly of the differential assembly.

Re-shimming the Pinion Housing

Explains how to re-shim the pinion housing for correct gear alignment.

Brake Service

Inspect the Service Brake

Details inspection procedures for front disc brake pads and rotors.

Inspect the Parking brake

Explains how to inspect the parking brake system components.

Adjust the Service Brakes

Describes potential causes for low brake pedal or lack of braking power.

Adjust the Parking Brake

Provides procedures for primary and secondary adjustments of the parking brake.

Check Master Cylinder Fluid

Explains how to check the brake fluid level in the master cylinder.

Bleed the Brake System

Details the procedure for bleeding air from the hydraulic brake system.

Motor Service

Inspecting the Motor Brushes

Guides on how to inspect motor brushes for wear and proper seating.

Battery Service

Electrical Troubleshooting

READ THIS FIRST

Provides essential preliminary instructions and required test equipment.

Motor Windings

Provides tests for motor winding continuity to diagnose shorts or open circuits.

Contactors

Explains and tests the operation of forward/reverse and ISO contactors.

UNUSUAL SYMPTOM TROUBLESHOOTING GUIDE

Directs users to specific troubleshooting steps based on listed vehicle symptoms.

Illustrated Parts

Rear Axle

Illustrates and lists parts for the rear axle assembly.

Taylor-Dunn ET-015-72 Specifications

General IconGeneral
BrandTaylor-Dunn
ModelET-015-72
CategoryUtility Vehicle
LanguageEnglish

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