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Taylor-Dunn ET-015-72 User Manual

Taylor-Dunn ET-015-72
166 pages
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Serial Number Coverage:
Model Starting - Ending
ET-015-00 103847 - 108472
ET-015-72 109240 - 134256
ET-015-74 118001 - Current Production
ET-015-48 108591 - Current Production
MANUAL MZ-150-05
Operation, Troubleshooting and
Replacement Parts Manual
Models Inlcuded:
ET-015-00 72, Volt Direct Drive
ET-015-72 72, Volt Direct Drive
ET-015-74 72, Volt Chain Drive
ET-015-48, 48 Volt Chain Drive
Revision: B

Table of Contents

Questions and Answers:

Taylor-Dunn ET-015-72 Specifications

General IconGeneral
BrandTaylor-Dunn
ModelET-015-72
CategoryUtility Vehicle
LanguageEnglish

Summary

Introduction

Safety Rules and Operating Instructions

Standard Specifications

Lists the technical specifications for different vehicle models, including dimensions and capacities.

Safety Rules and Guidelines

Outlines essential safety precautions for operating and working on the vehicle.

Vehicle Controls

Identifies and explains the function of various controls located on the vehicle's dashboard.

Vehicle Operational Guidelines

Provides instructions for safe operation, including starting, driving, loading, and towing procedures.

Periodic Maintenance Checklist

Provides a schedule of routine maintenance tasks to be performed at regular intervals.

General Maintenance

Maintenance Guidelines

General recommendations for performing maintenance and service on the vehicle.

Troubleshooting Guide

Lists common vehicle symptoms and their probable causes for diagnosis.

Front Axle Service

Inspect the Front Wheel Bearings and King Pin

Explains how to inspect the front wheel bearings and king pin for wear or damage.

Adjust Front Wheel Bearings

Provides step-by-step instructions for adjusting the front wheel bearings.

Front Axle Removal and Installation

Details the procedure for removing and installing the front axle assembly.

Steering Component Service

Front End Alignment

Covers procedures for front-end alignment, including centering the steering.

Inspect Ball Joints

Describes how to inspect ball joints for wear or damage.

Adjust the Steering Gear

Provides instructions for adjusting the steering gear lash and worm bearing.

Replace the Ball Joints, Tie Rods, and Drag Link

Details the process for replacing steering linkage components like ball joints and tie rods.

Center the Steering Gear

Explains how to find and set the center position of the steering gear.

Repair the Steering Gear

Outlines the steps for disassembling and repairing the steering gear assembly.

Transmission/Rear Axle Service

Adjust the Drive Chain

Provides instructions for adjusting the tension of the drive chain.

Drive Motor, Chain Drive

Covers the removal and installation procedures for the chain drive motor.

Replace the Axle Bearing

Details the process for replacing the axle bearing, including necessary tools.

Differential Assembly (3rd Member)

Covers the disassembly and assembly of the differential assembly.

Re-shimming the Pinion Housing

Explains how to re-shim the pinion housing for correct gear alignment.

Brake Service

Inspect the Service Brake

Details inspection procedures for front disc brake pads and rotors.

Inspect the Parking brake

Explains how to inspect the parking brake system components.

Adjust the Service Brakes

Describes potential causes for low brake pedal or lack of braking power.

Adjust the Parking Brake

Provides procedures for primary and secondary adjustments of the parking brake.

Check Master Cylinder Fluid

Explains how to check the brake fluid level in the master cylinder.

Bleed the Brake System

Details the procedure for bleeding air from the hydraulic brake system.

Motor Service

Inspecting the Motor Brushes

Guides on how to inspect motor brushes for wear and proper seating.

Battery Service

Electrical Troubleshooting

READ THIS FIRST

Provides essential preliminary instructions and required test equipment.

Motor Windings

Provides tests for motor winding continuity to diagnose shorts or open circuits.

Contactors

Explains and tests the operation of forward/reverse and ISO contactors.

UNUSUAL SYMPTOM TROUBLESHOOTING GUIDE

Directs users to specific troubleshooting steps based on listed vehicle symptoms.

Illustrated Parts

Rear Axle

Illustrates and lists parts for the rear axle assembly.

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