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Taylor-Dunn BT-280-36 User Manual

Taylor-Dunn BT-280-36
292 pages
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Serial Number Starting 177127
MANUAL MB-248-12
Operation, Troubleshooting and
Replacement Parts Manual
Published 7/7/2008
Revision: B
EQUIPPED WITH GT-DRIVE SYSTEM
GT Drive
Models Inlcuded:
B0-248-36 (B 2-48, 36-volt)
B0-248-48 (B 2-48, 48-volt)
B0-254-36 (B 2-54)
BT-248-36 (36-volt Back to Back Tram)
BT-248-48 (48-volt Back to Back Tram)
BT-280-36 (36-volt 10-passenger Tram)
BT-280-48 (48-volt 10-passenger Tram)
Shown with optional equipment installed

Table of Contents

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Questions and Answers:

Taylor-Dunn BT-280-36 Specifications

General IconGeneral
BrandTaylor-Dunn
ModelBT-280-36
CategoryUtility Vehicle
LanguageEnglish

Summary

Introduction

Safety Rules and Operating Instructions

Safety, Training, and Vehicle Controls

Covers general safety, operator training, driver qualifications, and vehicle control descriptions.

Vehicle Operation and Maintenance

Details operational guidelines, storage, and periodic maintenance schedules.

General Maintenance

Maintenance Guidelines

Details essential maintenance procedures and safety precautions to ensure vehicle integrity.

Troubleshooting Guide

Lists common symptoms and their probable causes for diagnosing vehicle issues.

Front Axle Service

Removal, Installation, and Replacement

Details procedures for removing, installing, and replacing front axle components like bearings and king pins.

Steering Component Service

Alignment and Component Inspection

Covers front-end alignment and inspection of ball joints and rod ends.

Adjustment and Replacement Procedures

Details adjusting steering gear, and replacing steering shaft, wheel, gear, and linkage parts.

Brake Service

Motor Service

Transmission Service

3rd Member and Pinion Gear Setup

Outlines procedures for disassembling, assembling the 3rd member, and setting pinion gear preload/shimming.

Battery Service

Sevcon Control System Troubleshooting

Logic Inputs and Switch Functionality Tests

Details tests for control logic inputs, switches, and basic operational circuits.

Motor, Brake, and Directional Fault Testing

Guides troubleshooting for motor issues, electric brake faults, and one-way vehicle operation.

Signet® Charger Troubleshooting

Troubleshooting Built-in and Portable Chargers

Provides troubleshooting steps for both built-in and portable charger units, including relay tests.

APPENDIX A-Special Tools

Special Tools

Lists specialized tools required for maintenance and repair procedures, with their purpose and part numbers.

Appendix B: Standard Hardware Suggested Torque Limits

Suggested Torque Values

Provides tables of suggested torque values for non-critical and critical hardware.

Appendix C BRAKE LINING HANDLING PRECAUTIONS

BRAKE LINING HANDLING PRECAUTIONS

Details essential safety precautions for handling brake pads/shoes due to potential asbestos content.

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