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Taylor-Dunn BT-280-48 User Manual

Taylor-Dunn BT-280-48
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The Best Way
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Serial Number Starting 177127
MANUAL MB-248-12
Operation, Troubleshooting and
Replacement Parts Manual
Published 7/7/2008
Revision: B
EQUIPPED WITH GT-DRIVE SYSTEM
GT Drive
Models Inlcuded:
B0-248-36 (B 2-48, 36-volt)
B0-248-48 (B 2-48, 48-volt)
B0-254-36 (B 2-54)
BT-248-36 (36-volt Back to Back Tram)
BT-248-48 (48-volt Back to Back Tram)
BT-280-36 (36-volt 10-passenger Tram)
BT-280-48 (48-volt 10-passenger Tram)
Shown with optional equipment installed

Table of Contents

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Questions and Answers:

Taylor-Dunn BT-280-48 Specifications

General IconGeneral
BrandTaylor-Dunn
ModelBT-280-48
CategoryUtility Vehicle
LanguageEnglish

Summary

Safety Rules and Operating Instructions

Safety Rules and Guidelines

Provides essential safety rules and guidelines for vehicle operation.

Driver Training Program

Outlines the requirements for operator training and driver qualifications.

Vehicle Operation Guidelines

Charging Your Vehicle

Periodic Maintenance Checklist

Standard Periodic Maintenance Schedule

Details the scheduled maintenance based on operating hours for the Smart View display.

General Maintenance

Maintenance Guidelines

Outlines general maintenance practices and safety precautions.

Troubleshooting Guide

Provides a guide to diagnose and resolve common vehicle issues.

Front Axle Service

Steering Component Service

Front End Alignment

Provides instructions for performing front-end alignment on the vehicle.

Front Wheel Alignment

Details the process for aligning the front wheels of the vehicle.

Adjust the Steering Gear

Provides instructions for adjusting the vehicle's steering gear.

Repair the Steering Gear

Provides instructions for disassembling and repairing the steering gear.

Brake Service

Inspect the Service Brake

Explains how to inspect the condition and thickness of disc brake pads.

Inspect the Parking Brake

Explains how to inspect the hydraulic disc parking brake components.

Adjust the Service Brakes

Discusses automatic adjustment of hydraulic disc brakes and causes for low pedal.

Check Master Cylinder Fluid

Details the procedure for checking and filling the master cylinder fluid.

Bleed the Brake System

Explains the process of bleeding air from the hydraulic brake system.

Replace Front Disc Brake Pads

Provides instructions for replacing the front disc brake pads.

Replace Rear Brake Pads

Details the procedure for replacing the rear disc brake pads.

Replace the Master Cylinder

Details the steps for removing and replacing the master cylinder.

Motor Service

Inspecting Motor Brushes

Explains how to inspect motor brushes, particularly on motors with internal cooling fans.

Motor Inspection

Outlines how to inspect the motor for wear and damage.

Replacing Brushes or Armature Bearing

Explains the process for replacing motor brushes or armature bearings.

Repairing the Commutator

Provides instructions for repairing the motor's commutator.

Transmission

Suspension

Tires and Wheels

Tire Inspection

Details how to inspect tires for wear, damage, and tread depth.

Battery Service

Battery Testing

Explains how to perform load and specific gravity tests on batteries.

Charging Batteries

Refers to the section on charging your vehicle's batteries.

Replacing 6-Volt Batteries

Details the procedure for replacing 6-volt batteries.

Sevcon Control System Troubleshooting

Electrical Troubleshooting

General overview of electrical troubleshooting for the control system.

Start Troubleshooting Here

Directs the user on where to begin the troubleshooting process.

Test 1: Control Logic Inputs

Details tests for checking the logic inputs of the control system.

Test 2: Testing the Motor

Provides procedures for testing the vehicle's motor for faults.

Test 3: Vehicle Runs in One Direction Only

Guides troubleshooting for issues where the vehicle only operates in one direction.

Test 4: Key Fault

Details troubleshooting steps for faults related to the vehicle's key switch.

Test 5: Contactor Coil Fault

Guides troubleshooting for faults related to the contactor coil.

Test 6: Accelerator Module Fault

Outlines steps to troubleshoot faults within the accelerator module.

Test 7: Forward and Reverse Switch Fault

Details troubleshooting for faults related to the forward and reverse switch.

Test 8: Anti-Rolloff Fault

Explains how to test and troubleshoot the vehicle's Anti-Rolloff feature.

Test 9: Electric Motor Brake

Provides procedures for testing the electric motor brake system.

Status LED Code Table

Explains the meaning of status LED flash codes for fault identification.

Smart View Fault Codes

Lists and describes fault codes displayed by the Smart View system.

Signet® Charger Troubleshooting

Testing the Charging Cycle

Details how to test the charger's charging cycle and identify issues.

Troubleshooting for Built-in Charger

Provides specific troubleshooting steps for built-in Signet chargers.

Troubleshooting for Portable Charger

Offers troubleshooting steps for portable Signet chargers.

Status LED Error Code Table

Explains the meaning of status LED flash codes for fault identification.

Troubleshooting

Provides general troubleshooting steps for the Signet charger if it fails to operate.

Wire Diagrams

Complete Vehicle Wiring Diagram

Shows the complete wiring diagram for the vehicle, including optional components.

Illustrated Parts

Appendix A: Special Tools

Special Tools Listing

Lists special tools required for maintenance and repair, with purpose and part numbers.

Appendix B: Hardware Torque Limits

Suggested Torque Values (Non-Critical Hardware)

Provides a table of suggested torque values for non-critical hardware.

Suggested Torque Values (Critical Hardware)

Lists suggested torque values for critical hardware across vehicle systems.

Appendix C: Brake Lining Handling Precautions

Brake Lining Handling Precautions

Provides safety precautions for handling brake pads/shoes, concerning potential asbestos.

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