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C0-T50-80
Taylor-Dunn C0-T50-80 User Manual
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TAYLOR-DUNN
®
G
P
o
wer
e
d b
y A
C M
oto
r
C
on
tro
l S
ystem
READ THE OPERATOR’S MANUAL BEFORE OPERATING
THIS VEHICLE.
The operator’s manual contains important information
regarding the safe operation of this vehicle.
WARNING
Starting Serial Number: 198576
Ending Serial Number: 210539
Service and Replacement
Parts Manual
MANUAL
MC-T50E-02
Model Numbers:
C0-T50-80
2
Table of Contents
Master
5
Table of Contents
5
About this Manual
8
How to Use this Manual
8
Introduction
8
Who Should Read this Manual
8
Introduction
9
Conventions
9
Signal Words and Their Definitions
9
Responsibilities
10
How to Identify Your Vehicle
11
Web Site Registration
11
Table of Contents
13
READ ME FIRST-Maintenance Guidelines and General Instructions
14
Service/Maintenance Guidelines
15
Service/Maintenance Guidelines
14
Vehicle Modifications
15
Replacement Parts
16
Using Non-OEM Replacement Components
16
PM Checklist
17
Special Tool List
21
Preventative Maintenance
25
Warning
29
Lubrication
29
Adjust Front Wheel Bearings
30
Front Axle
30
Inspect the Front Wheel Bearings and King Pin
30
Align Front Wheels
31
Remove
31
Front Axle
31
Front Axle Removal and Installation
32
Removal
32
Installation
32
Hardware Torque
32
Replace the King Pins and Bushings
32
Front Hub, Steering Knuckle, King Pin
33
Disassembly
33
Reassembly
33
Replace Ball Joint
34
Replace Front Wheel Bearings
34
Rebuild the Steering Cylinder
35
Replace the Steering Cylinder
35
Remove
35
Install
35
Warning
37
Check Oil Level
38
Drive Axle
39
Change Oil
38
Drive Axle
38
Removal and Installation
39
Remove
39
Install
39
Planetary Gear and Brake Assembly
40
Remove
40
Install
40
Planetary Gear Box
41
Disassemble
41
Inspection
42
Assemble
42
Differential Gear
43
Remove
43
Install
43
Inspection
43
Speed Encoder
43
Testing
43
Sensor Wheel, Remove
43
Sensor Wheel, Install
43
Hardware Torque
44
Warning
45
Steering Cylinder
46
Remove and Install
46
Rebuild
46
Steering
47
Hydraulic Pump
46
Remove
46
Install
46
Steering Control Valve
47
Remove
47
Install
47
Disassemble
47
Reassemble
47
Steering Control Valve, Exploded
48
Troubleshooting
49
Hardware Torque
50
Caution Warning
57
Front Brake
58
Inspection
58
Replace Pads
58
Brake Service
59
Rebuild Caliper
59
Brake Service
58
Rear Brake
60
Inspection
60
Replace Discs
60
Pressure Regulator
60
Hydro-Boost
61
Symptom Troubleshooting
61
Remove
61
Install
61
Troubleshooting Flowcharts
62
Bleed Brake System
65
Master Cylinder
65
Install
65
Rebuild
65
Adjust Pedal Linkage
66
Adjust Parking Brake
66
Hydraulic Pump
66
Warning
67
Inspect
68
Receptacles
68
Base Plate
68
Terminal Ends
68
Motor Controller
68
Remove/Install
68
Troubleshooting
68
Motor Controller
69
Repair/Programming
69
Programming
69
Hardware Torque
70
Motor
72
Warning
73
Air Pressure
74
Inflation
74
Tires & Wheels
74
Tread Wear
74
Rotation
75
Tires & Wheels
75
Changing Tire/Wheel Assembly
76
Repair the Tire (Pneumatic)
76
Replace the Tire (Pneumatic)
76
Hardware Torque
77
Warning
79
Batteries
80
Charging
80
Cleaning
80
General Guidelines and Safety
80
Batteries
81
Watering
81
Storing
82
Storage
82
Returning to Service
82
Testing
82
Specific Gravity
82
Remove/Install
83
Lift out Battery Pack
83
Side Extract Battery
83
Warning
87
Default Chapter
87
Wire Diagram
87
Hardware Information
88
Torque Guidelines for Standard Hardware
88
Hardware Identification
88
Hardware Information
89
Hex Nuts
89
Hex Lock Nuts (Stover)
89
Other Nuts
89
Generic Torque Values
90
Replacing Hardware
92
Replacement Parts
93
Ordering Parts for Your Vehicle
94
Replacement Parts
94
Taylor-Dunn Web Site Information
94
Replacement Parts
95
Axle Assembly, Front
96
Transaxle Assembly, Rear and Rear Brakes (P1)
98
Transaxle Assembly, Rear and Rear Brakes (P2)
100
Battery
102
Battery Lid
104
Brakes, Brake Pedal
106
Brakes, Brake Lines
108
Brakes, Front Axle
109
Brakes, Park Brake Linkage
110
Brakes, Master Cylinder
112
Control System, Motor Speed Control
114
Control System, Instrument Panel
116
Control System, Inching Panel
117
Control System, Shift Assembly
118
Decals
120
Electrical, Miscellaneous
121
Frame and Body
122
Frame, Steel Cab and Doors
124
Hitches
125
Hydraulic Power System
126
Lights
127
Steering Control Valve
128
Steering Linkage
128
Suspension, Front
130
Suspension, Rear
131
Wheels and Tires
132
4
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Taylor-Dunn C0-T50-80 Specifications
General
Brand
Taylor-Dunn
Model
C0-T50-80
Category
Electric Vehicles
Language
English
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