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General| Brand | Taylor-Dunn |
|---|---|
| Model | E-451 |
| Category | Electric Vehicles |
| Language | English |
Explains the purpose and scope of the service manual for Taylor-Dunn vehicles.
Explains symbols, signal words (DANGER, WARNING, CAUTION, NOTICE), and safety alert icons.
Defines responsibilities for owners, service personnel, and operators regarding vehicle maintenance.
Provides instructions on locating model and serial numbers on the vehicle.
Essential safety and operational guidelines before performing any service or maintenance.
Regulations regarding modifications to Taylor-Dunn vehicles, requiring manufacturer approval.
Recommends using original Taylor-Dunn parts and details risks of non-OEM components.
Lists daily checks for external frame, lights, gauges, controls, and safety devices.
Outlines essential checks before driving, including steering and brakes.
Provides a schedule for routine maintenance, including severe duty applications.
Details procedures to test vehicle interlock switches for proper operation.
Lists generic and specific tools required for servicing Taylor-Dunn vehicles.
Provides a guide for diagnosing and resolving common mechanical faults.
Details lubricants and fluids required for various vehicle components.
Provides guidelines for the safe disposal of hazardous waste materials.
Details how to inspect front wheel bearings for play and noise.
Provides step-by-step instructions for adjusting front wheel bearing preload.
Outlines the procedure for replacing worn or damaged front wheel bearings.
Explains the process of removing and installing the front axle shaft.
Describes how to check the oil level in the drive axle housing.
Provides instructions for draining and refilling the drive axle oil.
Covers the removal, installation, and replacement of axle bearings.
Explains how to inspect and adjust the drive chain tension.
Details the removal, installation, and disassembly of the drive motor.
Procedures for disassembling, assembling, and adjusting the differential.
Guides on how to re-shim the pinion housing for correct gear contact.
Guides on inspecting rod ends for play and wear.
Instructions for checking fork bearings for lateral play.
Step-by-step process for aligning the vehicle's steering system.
Details the procedure for replacing a worn or damaged rod end.
Steps for removing and installing the front fork assembly.
Explains how to properly adjust the tension of the steering chain.
Safety precautions and guidelines for working on the brake system, including asbestos handling.
Procedures for inspecting brake band lining thickness and drum run out.
Step-by-step instructions for adjusting the service brake.
Detailed procedure for replacing the brake band assembly.
Instructions for removing and installing the brake drum.
Procedures for removing and installing the drive motor.
Step-by-step guide to disassembling the drive motor.
Instructions for reassembling the drive motor after service.
Details how to inspect brushes, armature, and commutator for wear or damage.
Procedures for repairing brushes and commutator on the drive motor.
Steps for removing and installing the motor controller.
Guidance on inspecting controller terminals for cracks and corrosion.
Details controller repairs (replacement) and adjustments for ramp, plugging, and limit.
Provides part numbers for wiring diagrams and where to access them.
Safety precautions for handling batteries, including hydrogen gas and electrolyte hazards.
Instructions on checking and filling battery electrolyte levels with distilled water.
Methods for testing battery specific gravity to determine charge state.
Procedures for removing and installing industrial or side-extract batteries.
Recommends periodic tire rotation to extend tire life.
Steps for removing and installing tire/wheel assemblies.
Information on replacing worn tire doughnuts, requiring special equipment.
General torque guidelines for standard hardware, considering thread condition and grade.
Tables providing generic torque values for zinc-plated threads.
Guidelines for replacing hardware, including torque settings and thread condition.
Guidance on ordering parts, using original Taylor-Dunn parts, and vehicle information.
Exploded view and part list for the rear axle shaft assembly.
Exploded view and part list for the rear transaxle assembly.
Exploded view and part list for the transaxle chain case assembly.
Exploded view and part list for the brake system components.
Exploded view and part list for the motor speed control system.
Exploded view and part list for front wheels and steering components.
Exploded view and part list for the specific drive motor model.
Part numbers for tire/wheel assemblies and individual tires/wheels.
