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Taylor-Dunn E0-034-51 User Manual

Taylor-Dunn E0-034-51
116 pages
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The Best Way
To Go
About Your
Business
TAYLOR-DUNN
®
READ THE OPERATOR’S MANUAL BEFORE OPERATING
THIS VEHICLE.
The operator’s manual contains important information
regarding the safe operation of this vehicle.
WARNING
Starting Serial Number: 206900
Ending Serial Number: See Introduction Chapter
Service and Replacement
Parts Manual
MANUAL: ME-45X-01
E-451 & E-457
Model Numbers:
E0-034-51
E0-034-57
C

Table of Contents

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Taylor-Dunn E0-034-51 Specifications

General IconGeneral
BrandTaylor-Dunn
ModelE0-034-51
CategoryElectric Vehicles
LanguageEnglish

Summary

Introduction

Responsibilities

Outlines the responsibilities of owners, service personnel, and operators of Taylor-Dunn vehicles.

Service and Maintenance Guidelines

READ ME FIRST-MAINTENANCE GUIDELINES AND GENERAL INSTRUCTIONS

Essential safety and general maintenance guidelines before servicing Taylor-Dunn vehicles.

REPLACEMENT PARTS

Guidelines for using original and non-OEM replacement parts for Taylor-Dunn vehicles.

Preventative Maintenance

MAINTENANCE SCHEDULE

Schedule of recommended maintenance based on usage and conditions.

Special Tool List

TROUBLESHOOTING GUIDE

Guide for diagnosing and resolving common mechanical faults in Taylor-Dunn vehicles.

Front Axle

ADJUST FRONT WHEEL BEARINGS

Steps for properly adjusting the preload of front wheel bearings.

REPLACE FRONT WHEEL BEARINGS

Instructions for removing and installing front wheel bearings and races.

AXLE SHAFT, REMOVE/INSTALL

Procedure for removing and installing the front axle shaft.

Drive Axle

AXLE SHAFT

Procedures for removing, installing, and replacing the axle shaft.

DRIVE MOTOR

Procedures for removing, installing, and testing the drive motor.

PRIMARY REDUCTION CASE

Disassembly and assembly of the primary reduction chain case.

DIFFERENTIAL ASSEMBLY (3RD MEMBER)

Detailed steps for disassembling and reassembling the differential assembly.

RE-SHIMMING THE PINION HOUSING

Procedure for adjusting pinion housing shims based on contact patterns.

Steering

ALIGN STEERING

Steps to properly align the steering system of the vehicle.

REPLACE FRONT FORK

Instructions for removing and installing the front fork assembly.

Brakes

ADJUST SERVICE BRAKE

Steps for adjusting the service brake mechanism.

REPLACE BRAKE BAND

Detailed instructions for replacing the brake band assembly.

REPLACE THE BRAKE DRUM

Procedure for removing and installing the brake drum.

Drive Motor

MOTOR REMOVAL AND INSTALLATION

Procedure for removing and installing the drive motor from the vehicle.

INSPECTION

Inspection procedures for drive motor brushes and armature.

REPAIR

Procedures for repairing drive motor brushes and commutator.

Motor Controller

TROUBLESHOOTING

Information on troubleshooting the motor control system.

REPAIR/ADJUSTMENTS

Details on controller repair and adjustment procedures.

Batteries

GENERAL GUIDELINES AND SAFETY

Safety precautions for handling and servicing vehicle batteries.

TESTING

Procedures for testing battery specific gravity and overall condition.

REMOVE/INSTALL

Steps for removing and installing industrial or side extract batteries.

Hardware Information

REPLACING HARDWARE

Guidelines and precautions for replacing hardware components.

Replacement Parts

ORDERING PARTS FOR YOUR VEHICLE

Procedures and information for ordering replacement parts for your vehicle.

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