Taylor TX180S - Repair Procedure

TX / TXH / TXB 180S - 400L (Rev. 4/23/07)TX / TXH / TXB 180S - 400L (Rev. 4/23/07)
A-4A-4
1.1. DailyDaily. . Mandatory Mandatory daily examinatdaily examination of ion of thethe
truck as truck as required by required by OSHA. OSHA. (See Operator’s(See Operator’s
Guide and Safety Check 2nd Edition forGuide and Safety Check 2nd Edition for
details.) details.) This examinatThis examination is ion is usually per-usually per-
formed by the operator (or other designatedformed by the operator (or other designated
person).person).
2.2. Three-month inspection.Three-month inspection. A A thorough thorough visualvisual
inspection (VT) following the guidelines showninspection (VT) following the guidelines shown
in this procedure should be made every threein this procedure should be made every three
months (refer months (refer to sketches to sketches for details). for details). TheseThese
inspections should be performed by qualifiedinspections should be performed by qualified
maintenance personnel.maintenance personnel.
3.3. 6,000 Hour Inspection.6,000 Hour Inspection. Full-scale inspectionFull-scale inspection
(FS) including all examinations outlined in this(FS) including all examinations outlined in this
procedure (VT, MT, and DPT) should be madeprocedure (VT, MT, and DPT) should be made
after the first year of operation and then everyafter the first year of operation and then every
b.b. ProPropagpagatiating ing into nto the the basbase mee metaltal;;
c.c. OtOtheher dr desescrcripiptitionon, e, etctc..
4.4. MetMethod ohod of tef testisting to ng to detdetect ect cracrackscks..
If no cracks are found by yearly inspections,If no cracks are found by yearly inspections,
please confirm by a fax or a short letter.please confirm by a fax or a short letter.
Repair ProcedureRepair Procedure
1.1. ConContactact Tt Taylaylor Maor Machichine Wone Worksrks, Inc., Inc.
2.2. If reIf rewelweldinding is sug is suggesggestedted, use A, use AWS apprWS approveovedd
welding procedures.welding procedures.
3.3. If desIf design modign modificaification ition is indics indicated, ated, contacontact Tct Tay-ay-
lor Machine lor Machine Works, Works, Inc. Inc. OSHA 29 OSHA 29 CFRCFR
1910.178 (q)(5) requires that replacement1910.178 (q)(5) requires that replacement
parts be equivalent as to safety with thoseparts be equivalent as to safety with those
used in used in the original the original design. design. Different steelDifferent steel

grades are grades are used for used for different different components. components. Dif-Dif-
ferent steel grades require different weldingferent steel grades require different welding
procedures, pre-heatings, rods, etc.procedures, pre-heatings, rods, etc.
Inspection Locations.Inspection Locations. The following illustrationsThe following illustrations
are a representative set for the general weldsare a representative set for the general welds
used used on Ton Taylor Macaylor Machine Whine Works torks trucks. rucks. They areThey are
used as a reference for specific details, but do notused as a reference for specific details, but do not
necessarily represent exact details used in thenecessarily represent exact details used in the
construction of construction of your truck. your truck. The inspection The inspection methodmethod
for both the three-month inspection (3), and thefor both the three-month inspection (3), and the
full-scale inspection (FS), are shown.full-scale inspection (FS), are shown.
 The areas being inspectedThe areas being inspected
must be properly cleaned prior to performingmust be properly cleaned prior to performing
the inspection. the inspection. If not If not properly cleaned properly cleaned poten-poten-
tially dangerous cracks may not be detected.tially dangerous cracks may not be detected.
 Never go under a raised mast,Never go under a raised mast,
carriage or forks unless proper blocking hascarriage or forks unless proper blocking has
been securely placed to prevent the mast, car-been securely placed to prevent the mast, car-
riage or forks from falling in event of hydraulicriage or forks from falling in event of hydraulic
failure failure or or drift. drift. SeeSee Safety Check 2nd EditionSafety Check 2nd Edition..
List of List of IllustrIllustrationsations
IlIlluluststraratitionon. . 1. 1. InInnener ar and nd OuOuteter Mr Masast At Arrrranangegemementnt A-A-66. . .. . .
IIlllluussttrraattiioonn. . 22. I. Innnneer r MMaasst t DDeettaaiills s 1 1 aannd d 22 AA--77. . . . . . . . . .. . . . . . . . . .
IIlllluussttrraattiioonn. . 33. . OOuutteer r MMaasst t DDeettaaiil l 33 AA--88. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .
IIlllluussttrraattiioonn. . 44. . OOuutteer r MMaasst t DDeettaaiil l 44 AA--99. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .
IIlllluussttrraattiioonn. . 55. . CCaarrrriiaagge e DDeettaaiill AA--1100. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .
IIlllluussttrraattiioonn. . 66. C. Chhaassssiis s AArrrraannggeemmeenntt AA--1111. . . . . . . . . . . . . .. . . . . . . . . . . . . .
IIlllluussttrraattiioonn. . 77. . CChhaassssiis s DDeettaaiil l 11 AA--1122. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .
https://www.forkliftpdfmanuals.com/