2-12-1TX / TXH / TXB 180S - 400L (Rev. 4/23/07)TX / TXH / TXB 180S - 400L (Rev. 4/23/07)
(refer to the(refer to the Preventive MaintenancePreventive Maintenancechart in thechart in the
AppendicesAppendicesfor fuel / water separator and fuelfor fuel / water separator and fuel
filter replacement intervals).filter replacement intervals).
Death or serious injury couldDeath or serious injury could
result from result from a runaway truck. a runaway truck. Park the truck Park the truck onon
a hard, level surface, apply the parking brake,a hard, level surface, apply the parking brake,
block the wheels in both directions to preventblock the wheels in both directions to prevent
movement of the truck and Lock movement of the truck and Lock Out & Tag OutOut & Tag Out
the truck.the truck.
Dispose of used fuel filtersDispose of used fuel filters
and drained fuel in accordance to federal andand drained fuel in accordance to federal and
local regulations.local regulations.
Mechanical tightening of theMechanical tightening of the
fuel / water separator may result in seal and /fuel / water separator may result in seal and /
or cartridge damor cartridge damage. age. Tighten thTighten the fuel / e fuel / waterwater
separator by hand separator by hand onlyonly..
Draining The Fuel / Water SeparatorDraining The Fuel / Water Separator (Illustration(Illustration
2-1)2-1).. The fuel / water separator should be drainedThe fuel / water separator should be drained
daily to remove water and sediments from thedaily to remove water and sediments from the
fuel. fuel. Perform the Perform the following procedures following procedures to drainto drain
the water from the fuel / water separator:the water from the fuel / water separator:
Death or serious injury couldDeath or serious injury could
result from result from a runaway truck. a runaway truck. Park the truck Park the truck onon
a hard, level surface, apply the parking brake,a hard, level surface, apply the parking brake,
block the wheels in both directions to preventblock the wheels in both directions to prevent
movement of the truck and Lock movement of the truck and Lock Out & Tag OutOut & Tag Out
the truck.the truck.
Death or serious injury couldDeath or serious injury could
result from high pressurresult from high pressure fuel spraye fuel spray. . Do notDo not
open high pressure fuel system other thanopen high pressure fuel system other than
opening the fuel / water separator drain valve.opening the fuel / water separator drain valve.
Dispose of drained fuel inDispose of drained fuel in
accordance to federal and local regulations.
accordance to federal and local regulations.
Do not overtighten the drainDo not overtighten the drain
valve. valve. Overtightening Overtightening may may cause thrcause threadead
damage.damage.
1.1. Park Park the tthe trucruck on a hark on a hard, led, level svel surfurfaceace, app, applyly
the parking brake, block the wheels in boththe parking brake, block the wheels in both
directions to prevent movement of the truckdirections to prevent movement of the truck
and Lock Out & Tag Out the truck.and Lock Out & Tag Out the truck.
2.2. ProvProvide a suide a suitaitable coble contantaineiner to catr to catch drach draineinedd
water and open the drain valve (see Illustra-water and open the drain valve (see Illustra-
tion 2-1) approximately 2 1/2 complete turnstion 2-1) approximately 2 1/2 complete turns
counterclockwise. counterclockwise. Drain the Drain the fuel / fuel / water sepa-water sepa-
rator of water until clear fuel is visible.rator of water until clear fuel is visible.
3.3. OncOnce the wae the water hater has drais drainedned, turn c, turn cloclockwikwise tose to
close the drain valve.close the drain valve.
Priming The Fuel SystemPriming The Fuel System(Illustration 2-1)(Illustration 2-1).. TheThe
fuel system has to be primed with fuel after newfuel system has to be primed with fuel after new
fuel filters have been installed prior to startingfuel filters have been installed prior to starting
engine. engine. Perform tPerform the following he following procedures toprocedures to
prime the fuel system:prime the fuel system:
Death or serious injury couldDeath or serious injury could
result from result from a runaway truck. a runaway truck. Park the truck Park the truck onon
a hard, level surface, apply the parking brake,a hard, level surface, apply the parking brake,
block the wheels in both directions to preventblock the wheels in both directions to prevent
movement of the truck and Lock Omovement of the truck and Lock Out & Tag Outut & Tag Out
the truck.the truck.
4.4. PusPush the puh the pump hamp handlndle in unte in until it sil it seateats and ts and turnurn
the handle clockwise to lock it into place (notethe handle clockwise to lock it into place (note
that pump handle is in locked position inthat pump handle is in locked position in
Illustration 2-1).Illustration 2-1).
5.5. StStarart et engnginine.e.
PRIMING PUMPPRIMING PUMP
HANDLEHANDLE
DRAINDRAIN
VALVEVALVE
WATER-IN-FUELWATER-IN-FUEL
SENSORSENSOR
Illustration Illustration 2-1. 2-1. Fuel / Fuel / Water SeparatorWater Separator
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