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TCM FB15-7 - Service Manual

TCM FB15-7
175 pages
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No. SEB-81BBE
TCM CORPORATION
FORKLIFT TRUCK
FB10
-7
FB15
-7
FB18
-7
FB20
-7
FB25
-7
FB30
-7
FB25
-7LB
FB25
-7V
FB30
-7V
FB35
-7S
Counter Balanced

Table of Contents

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Summary

1. BATTERY AND CHARGER

1.1 GENERAL DESCRIPTION

Provides a general overview of the battery and its components, including care.

1.1.1 BATTERY

Details the construction and care of the battery unit, including cells and electrolyte level.

1.1.2 CHARGER

Explains the computer-controlled, semiconstant-voltage charger, its components, and operation.

1.1.3 CHARGING PROCEDURES

Outlines normal, boosting, and equalizing charging procedures, including super equalizing.

1.1.4 CHARGER OPERATION

Describes the charger's operation sequence, including power switch, start button, and timer functions.

2. MOTORS

2.1 GENERAL DESCRIPTION

Describes the location and control of drive and pump motors, including their types and specifications.

2.1.1 DRIVE MOTOR

Details the drive motor's structure, installation, and rotation control via inverter and sensors.

2.1.2 PUMP MOTOR

Explains the pump motor's function, location, and control for driving the main pump.

2.2 MAINTENANCE

Covers maintenance checks for drive motors, including running and stopped conditions, and periodic inspection.

2.2.1 DRIVE MOTOR

Details maintenance checks for the drive motor, including environmental conditions and stopped checks.

2.2.2 PUMP MOTOR

Outlines maintenance procedures for the pump motor, focusing on ball bearings, insulation, and brushes.

3. CONTROL SYSTEM

3.2 MAINTENANCE

Provides a troubleshooting guide for errors detected by the CPU board, with remedies for specific problems.

3.2.1 TROUBLESHOOTING GUIDE

Details error codes displayed by the CPU board and lists common problems with their causes, remedies, and resets.

5. BRAKE SYSTEM

5.2 MAINTENANCE

Covers procedures for disassembling, inspecting, and reassembling wheel brakes, and adjusting the brake pedal.

5.2.6 TROUBLESHOOTING GUIDE

Lists common brake system troubles, their probable causes, and recommended remedies for troubleshooting.

6. STEERING SYSTEM

6.2 MAINTENANCE

Covers maintenance procedures for the actuator and steering gearbox, including replacement and disassembly steps.

7. HYDRAULIC SYSTEM

7.2 MAINTENANCE

Covers pump maintenance, including cautions, disassembly, inspection, and reassembly procedures.

7.2.3 TROUBLESHOOTING GUIDE

Lists common hydraulic system problems, their causes, and remedies for control valve and main pump issues.

8. LOAD HANDLING SYSTEM

8.2 MAINTENANCE

Covers maintenance procedures for lift cylinder rod, carriage height adjustment, and roller replacement.

9. ELECTRIC WIRING

Wiring Diagrams

Provides circuit diagrams for 1-2.5 ton and 3-3.5 ton trucks, illustrating component connections and layout.

TCM FB15-7 Specifications

General IconGeneral
ModelFB15-7
Load Capacity1500 kg
Power SourceElectric
Load Center500 mm
Wheel TypeSolid

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