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TEC TECDrive TEC-3-320153-104 Series - User Manual

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TECDrive TEC-3 User Guide Revision 1.20
www.tecmotors.co.uk/tecdrive
1
1
Quick Start Up
TECDrive
User Guide
IP20 & IP66 (NEMA 4X)
AC Variable Speed Drive
0.37 22kW (0.5 30HP)
110 480V
Distributed by TEC Electric Motors www.tecmotors.co.uk/tecdrive

Table of Contents

Questions and Answers

Summary

Quick Start Up

Important Safety Information

Essential safety guidelines and warnings for proper installation and operation of the TECDrive.

Quick Start Process

Step-by-step instructions for initial setup and installation of the drive unit.

Quick Start Overview

Visual overview of basic IP20 and IP66 drive connection and startup procedures.

General Information and Ratings

Drive Model Numbers

Lists various TECDrive models with their specifications, power ratings, and frame sizes.

Power & Control Wiring

Connection Diagram

Illustrates wiring connections for both IP20/IP66 Non-Switched and IP66 Switched units.

Protective Earth (PE) Connection

Details grounding guidelines, safety ground, motor ground, and ground fault monitoring.

Motor Connection

Information on connecting the motor, insulation quality, cable types, and length limits.

Control Terminal Connections

Description of default connections for control terminals, including digital and analog inputs/outputs.

Motor Thermal Overload Protection

Covers the drive's built-in motor thermal overload protection and thermistor connection.

Operation

Managing the Keypad

Explains the functions of the keypad buttons for navigation, parameter editing, and operation.

Changing Parameters

Procedure for navigating and modifying drive parameters using the keypad.

Resetting a Fault

Procedure for clearing fault conditions and resetting the drive.

Parameters

Standard Parameters

Details standard parameters for speed limits, acceleration/deceleration, and motor settings.

Advanced Parameters

Explains advanced parameters related to motor control modes, autotune, and current limits.

P-00 Read Only Status Parameters

Detailed list and explanation of all read-only status parameters (P00-01 to P00-50).

Modbus RTU Communications

Modbus Register Map

Details the Modbus register map, including parameter numbers, types, and explanations.

Technical Data

Rating Tables

Provides tables of electrical ratings, fuse/MCB selection, and cable sizes for different drive models.

Trouble Shooting

Fault Code Messages

Lists fault codes, their descriptions, and suggested remedies for troubleshooting.

Summary

Quick Start Up

Important Safety Information

Essential safety guidelines and warnings for proper installation and operation of the TECDrive.

Quick Start Process

Step-by-step instructions for initial setup and installation of the drive unit.

Quick Start Overview

Visual overview of basic IP20 and IP66 drive connection and startup procedures.

General Information and Ratings

Drive Model Numbers

Lists various TECDrive models with their specifications, power ratings, and frame sizes.

Power & Control Wiring

Connection Diagram

Illustrates wiring connections for both IP20/IP66 Non-Switched and IP66 Switched units.

Protective Earth (PE) Connection

Details grounding guidelines, safety ground, motor ground, and ground fault monitoring.

Motor Connection

Information on connecting the motor, insulation quality, cable types, and length limits.

Control Terminal Connections

Description of default connections for control terminals, including digital and analog inputs/outputs.

Motor Thermal Overload Protection

Covers the drive's built-in motor thermal overload protection and thermistor connection.

Operation

Managing the Keypad

Explains the functions of the keypad buttons for navigation, parameter editing, and operation.

Changing Parameters

Procedure for navigating and modifying drive parameters using the keypad.

Resetting a Fault

Procedure for clearing fault conditions and resetting the drive.

Parameters

Standard Parameters

Details standard parameters for speed limits, acceleration/deceleration, and motor settings.

Advanced Parameters

Explains advanced parameters related to motor control modes, autotune, and current limits.

P-00 Read Only Status Parameters

Detailed list and explanation of all read-only status parameters (P00-01 to P00-50).

Modbus RTU Communications

Modbus Register Map

Details the Modbus register map, including parameter numbers, types, and explanations.

Technical Data

Rating Tables

Provides tables of electrical ratings, fuse/MCB selection, and cable sizes for different drive models.

Trouble Shooting

Fault Code Messages

Lists fault codes, their descriptions, and suggested remedies for troubleshooting.

Overview

The TECDrive TEC-3 is an AC Variable Speed Drive designed for professional incorporation into complete equipment or systems as part of a fixed installation. It is distributed by TEC Electric Motors and is available in IP20 and IP66 (NEMA 4X) enclosed units. The drive supports motor power from 0.37 to 22kW (0.5 – 30HP) and operates on input voltages ranging from 110V to 480V.

Function Description

The TECDrive TEC-3 is designed to control the speed of AC motors, offering precise and variable speed operation. It features a keypad and display for configuration and monitoring, allowing users to manage parameters, view operating displays, and reset faults. The drive supports various control modes, including Terminal Control, Keypad Control (uni-directional and bi-directional), Modbus Network Control, PI Control, and CANopen Control.

A key feature is the "Fire Mode" function, designed for emergency conditions. This mode ensures continuous operation of the drive even when it might otherwise trip, by disabling certain protection features like over-temperature, external trip, and phase imbalance. This allows the drive to continue operating to clear smoke or maintain air quality in critical situations.

The drive includes an internal motor thermal overload function (l.t-trP trip) to protect the motor. It also supports optional brake resistors for improved braking torque in applications requiring it. For communication, the TECDrive TEC-3 can be connected to a Modbus RTU network via an RJ45 connector, allowing for remote control and monitoring of parameters and drive status.

Important Technical Specifications

  • Power Range: 0.37 - 22kW (0.5 – 30HP)
  • Input Voltage: 110 - 480V
  • IP Ratings: IP20 (Open Units) and IP66 (NEMA 4X Enclosed Units)
  • Control Terminals:
    • +24Vdc User Output (100mA)
    • Digital Inputs (8-30V DC)
    • Analog Inputs (0-10V, 0-20mA, 4-20mA)
    • +10V User Output (10mA, 1kΩ minimum)
    • Analog Output / Digital Output (0-10V, 0-24V, 20mA max)
    • Relay Output (250Vac, 6A / 30Vdc, 5A)
  • Modbus RTU Communication:
    • Protocol: Modbus RTU
    • Error check: CRC
    • Baud rates: 9600bps to 115200bps
    • Data format: 1 start bit, 8 data bits, 1 stop bits, no parity
    • Physical signal: RS 485 (2-wire)
    • User interface: RJ45 connector
    • Supported Function Codes: 03 (Read Multiple Holding Registers), 06 (Write Single Holding Register), 16 (Write Multiple Holding Registers for registers 1-4 only)
  • EMC Filter: Internal EMC filter for compliance with European standards (C1, C2, C3 categories). Can be disconnected on IP20 units.
  • Short Circuit Capacity: 100kA rms (AC) for 115V, 230V, and 400/460V.
  • Motor Cable Length: Maximum 100 metres shielded, 150 metres unshielded.
  • Operating Temperature: -10°C to 50°C (Open Drives), -10°C to 40°C (Enclosed Drives).
  • Storage Temperature: -40°C to 60°C.
  • Humidity: 95% non-condensing.
  • Altitude: 2000m (derate 1%/100m above 1000m).
  • Firmware Version: 3.04.

Usage Features

The TECDrive TEC-3 offers a user-friendly interface with a keypad and display for easy operation.

  • Keypad Management: The keypad allows navigation through menus, increasing/decreasing parameter values, resetting tripped drives, and starting/stopping the motor.
  • Operating Displays: Real-time information such as output frequency, motor current, motor power, and motor speed (RPM) can be viewed on the display.
  • Parameter Configuration: Parameters are organized into Standard, Extended, and Advanced groups. A quick setup option (P-13) allows configuration based on application type (Industrial, Pump, Fan Mode). An access code (P-14) is required to modify Extended and Advanced parameters.
  • Motor Control Modes: Various primary command sources (P-12) can be selected, including terminal control, keypad control, Modbus network control, PI control, and CANopen control, providing flexibility for different applications.
  • Analog and Digital Inputs: The drive provides multiple analog and digital inputs that can be configured for various functions, such as speed reference, external trip, or PI feedback.
  • Motor Connection: Supports both Star and Delta configurations for dual voltage motors.
  • Single Phase Operation: Three-phase drives can be operated from a single-phase supply at up to 50% of maximum rated output current capacity.
  • Brake Chopper: Frame Size 2 and above units have a built-in brake transistor, allowing an external resistor to be connected for improved braking.
  • Fault Code Messages: A comprehensive list of fault codes and suggested remedies is provided for troubleshooting.

Maintenance Features

Routine maintenance is crucial for the longevity and optimal performance of the TECDrive TEC-3.

  • Environmental Checks: Ensure the ambient temperature is within the specified range and that the enclosure is free from dust and condensation.
  • Cooling System: Regularly check that heatsink fans are freely rotating and dust-free. Ventilation fans and air filters should be checked for correct airflow.
  • Electrical Connections: All electrical connections, especially screw terminals, should be checked for correct torque. Power cables should be inspected for signs of heat damage.
  • EMC Filter Disconnect: For IP20 units, the EMC filter can be disconnected by removing a screw, which may be necessary for applications sensitive to leakage current or during HiPot testing.
  • Capacitor Reforming: If the drive has been stored for an extended period without power, the DC Link Capacitors may require reforming before power connection.
  • Troubleshooting: The manual provides detailed fault code messages and suggested remedies to assist with diagnosing and resolving issues. For complex faults, users are advised to contact their local Invertek Drives Sales Partner.

TEC TECDrive TEC-3-320153-104 Series Specifications

General IconGeneral
BrandTEC
ModelTECDrive TEC-3-320153-104 Series
CategoryInverter
LanguageEnglish

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