TC100D2-V6 0 MANUAL Apr 08 A4 (reflowed).docx Page 1 of 6
TC100D2
(24 VOLT DC)
Automatic Lubrication System Controller
WIRING INFORMATION
Refer also to the diagram of the Controller Printed Circuit Board shown on Page 5 of 5
SCREW TERMINAL CONNECTORS: 6 x 2-way plug (Part # MSTB 2.5/2-ST-5.08 by
PHOENIX CONTACT)
LIQUID TIGHT CABLE GLANDS: suit cables 2.9 - 6.4mm OD (Part # 3207 by HEYCO)
24VDC - Power Supply input (Internal fuse: 20 x 5mm 2Amp antisurge)
IP1 - Pressure switch or Cycle switch input (N/O volts-free)
IP2 - Low Level or Remote Test switch input (N/O volts-free)
FAULT - Fault Alarm Relay output (jumper selectable: N/O volts-free contact,
switched 24VDC or 0VDC. Resettable fuse rating: 0.5Amp)
OP1 - Pump SSR output (switched 24VDC, 30Watts)
OP2 - Valve Solenoid SSR output (switched 24VDC, 20Watts)
SSR = Solid State Relay (short circuit protected)
NOTES FOR SETTING TIMERS & OPTIONS (V6.0)
WARNING - Power supply should be switched off and remain off during setup!
(1) Setting DELAY TIME (DSW1) and PUMP ON TIME (DSW2)
Circuit board printed overlay shows location of 8-way DIP switches DSW1 and DSW2.
In the following tables: '1' = switch ON (UP),'0' = switch OFF (DOWN).
Switches 6, 7 & 8 are used to select TIME INCREMENT/Pulsed as follows:
Switch 6 7 8 TIME INCREMENT
DSW1 DELAY TIME 0 0 0 2 seconds
DSW1 0 1 0 1 minute
DSW1 1 0 0 10 minutes
DSW1 1 1 0 1 hour
DSW2 PUMP ON TIME 1 0 0 1 second
DSW2 0 1 0 10 seconds
DSW2 0 0 1 1 minute
DSW2 1 1 1 1 second on 1 second off
DSW2 0 1 1 1 second on 1 second off
X 30 (Total 1 minute)
Setting DELAY TIME (DSW1) and PUMP ON TIME (DSW2) continued.
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