TECALEMIT TC100D2 - User Manual

TC100D2-V6 0 MANUAL Apr 08 A4 (reflowed).docx Page 1 of 6
TC100D2
(24 VOLT DC)
Automatic Lubrication System Controller
WIRING INFORMATION
Refer also to the diagram of the Controller Printed Circuit Board shown on Page 5 of 5
SCREW TERMINAL CONNECTORS: 6 x 2-way plug (Part # MSTB 2.5/2-ST-5.08 by
PHOENIX CONTACT)
LIQUID TIGHT CABLE GLANDS: suit cables 2.9 - 6.4mm OD (Part # 3207 by HEYCO)
24VDC - Power Supply input (Internal fuse: 20 x 5mm 2Amp antisurge)
IP1 - Pressure switch or Cycle switch input (N/O volts-free)
IP2 - Low Level or Remote Test switch input (N/O volts-free)
FAULT - Fault Alarm Relay output (jumper selectable: N/O volts-free contact,
switched 24VDC or 0VDC. Resettable fuse rating: 0.5Amp)
OP1 - Pump SSR output (switched 24VDC, 30Watts)
OP2 - Valve Solenoid SSR output (switched 24VDC, 20Watts)
SSR = Solid State Relay (short circuit protected)
NOTES FOR SETTING TIMERS & OPTIONS (V6.0)
WARNING - Power supply should be switched off and remain off during setup!
(1) Setting DELAY TIME (DSW1) and PUMP ON TIME (DSW2)
Circuit board printed overlay shows location of 8-way DIP switches DSW1 and DSW2.
In the following tables: '1' = switch ON (UP),'0' = switch OFF (DOWN).
Switches 6, 7 & 8 are used to select TIME INCREMENT/Pulsed as follows:
Switch 6 7 8 TIME INCREMENT
DSW1 DELAY TIME 0 0 0 2 seconds
DSW1 0 1 0 1 minute
DSW1 1 0 0 10 minutes
DSW1 1 1 0 1 hour
DSW2 PUMP ON TIME 1 0 0 1 second
DSW2 0 1 0 10 seconds
DSW2 0 0 1 1 minute
DSW2 1 1 1 1 second on 1 second off
DSW2 0 1 1 1 second on 1 second off
X 30 (Total 1 minute)
Setting DELAY TIME (DSW1) and PUMP ON TIME (DSW2) continued.

Summary

NOTES FOR SETTING TIMERS & OPTIONS (V6.0)

Setting DELAY TIME (DSW1) and PUMP ON TIME (DSW2)

Explains setting delay time and pump on time using DIP switches DSW1 and DSW2.

TIME INCREMENT;Pulsed Selection (Switches 6,7,8)

Details how switches 6, 7, and 8 select time increment or pulsed operation.

TIME INCREMENT MULTIPLIER SETTINGS

MULTIPLIER Selection (Switches 1-5)

Explains how switches 1-5 select the time increment multiplier for DSW1 and DSW2.

DIP Switch Setting Precautions

Important note regarding setting DIP switches before powering on the controller.

Setting OPTIONS (DSW3 & JP1)

DOSAGES Feature (Switches 1-4)

Explains how switches 1-4 enable the DOSAGES feature and its conditions.

OPTION 0: OP1 Pulse Interval

OPTION 1: Pump On Time Termination

OPTION 2: Remote Test Input (IP2)

OPTION 3: Disable FAULT Detection

DSW3 Setting Precaution

SYSTEM PROGRAM

Operation Sequence: Delay Time to Pump On Time

Describes the sequence of operations starting with Delay Time and Pump On Time.

OP2 Operation and Cycle Counting

FAULT Condition Handling and Reset

Explains controller behavior during a FAULT condition and reset procedure.

OPTION DESCRIPTIONS

OPTION 0: OP1 Pulse Interval & DOSAGES Disable

Explains Option 0 for OP1 pulse interval and disabling DOSAGES feature.

OPTION 1: Pump On Time Termination by IP1

Explains Option 1 for Pump On Time termination based on IP1 activation.

OPTION 2: IP2 as Remote Test Input

Explains Option 2 for using IP2 as a remote test input.

OPTION 3: Ignore IP1 FAULT Alarm

Explains Option 3 for canceling the FAULT alarm function.

TECALEMIT TC100D2 Specifications

General

Category	Controller
Model	TC100D2
Output Current	10A
Protection	IP 65
Operating Temperature	-10°C to +50°C