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Tecumseh H35 User Manual

Tecumseh H35
124 pages
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This manual covers engine models:
ECV100 - 120, H22 - 80, HH40 - 70, HHM80, HM70 - 100,
HMSK70 - 110, HMXL70, HS40 - 50, HSK30 - 70, HSSK40 - 50,
HT30 - 35, HXL35, LAV30 - 50, LEV80 - 120, TNT100 - 120,
TVM125 - 220, TVXL170 - 220, TVS75 - 120, TVXL105 - 115,
V40 - 80, VH40 - 70, V60 - 70, VM70 - 100
Model numbers are located on the engine shroud.
3 TO 11 HP
4-CYCLE
L-HEAD
ENGINES
T E C H N I C I A N ' S H A N D B O O K
TECUMSEH

Table of Contents

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Tecumseh H35 Specifications

General IconGeneral
Power3.5 HP
Compression Ratio6.5:1
Fuel TypeGasoline
Ignition SystemMagneto
Starting SystemRecoil
Shaft Diameter3/4 inch
Shaft OrientationHorizontal
Governor TypeMechanical
Engine Typeair-cooled
Fuel Capacity1.5 quarts (1.4 liters)

Summary

Chapter 1: General Information

Engine Identification

Locates and interprets Tecumseh engine model, specification, and serial numbers for identification.

Engine Oil Specifications

Details the type of oil to use, capacities for different models, and recommended oil change intervals.

Storage Instructions

Provides essential precautions for storing engines with fuel, including draining or stabilizing fuel.

Chapter 2: Air Cleaners

Troubleshooting Air Cleaner Issues

Guides on diagnosing engine performance problems potentially caused by a restricted or dirty air cleaner.

Chapter 3: Carburetors and Fuel Systems

Engine Troubleshooting Chart

Provides a flowchart for diagnosing engine problems, starting with 'Engine Will Not Start'.

Carburetion Troubleshooting Chart

A detailed chart linking air, diaphragm, and fuel system problems to engine operating conditions.

Carburetor Testing Procedures

Guides on testing carburetor performance by checking spark, fuel flow, and engine compression.

Carburetor Service and Adjustment

Explains carburetor pre-sets, adjustments, and notes on emission-grade carburetors.

Float Adjusting Procedure

Details how to check and adjust the float height for proper carburetor operation and engine starting.

Chapter 4: Governors and Linkage

Governor Troubleshooting

Guides on diagnosing problems related to engine hunting, surging, or overspeeding.

Engine Overspeeding Diagnosis

Procedures for addressing engine overspeeding, including immediate shutdown and inspection.

Engine Surging Diagnosis

Steps to stabilize engine RPM and diagnose issues causing surging or erratic speed.

Governor Adjustment Service

Provides the procedure for adjusting the governor by setting the throttle shaft and clamp.

Chapter 5: Rewind Starters

Rewind Starter Service

Guides on diagnosing and repairing starter problems by inspecting components for wear or breakage.

Chapter 6: Electrical Systems

Starting Circuit and Electric Starters

Explains the operation of the electric starter circuit and how the armature engages the flywheel.

Basic Electrical System Checks

Lists fundamental checks to perform before extensive electrical system diagnostics.

Troubleshooting: Starter Circuit Flow Chart

A flowchart to diagnose electrical starter circuit issues, from 'Starter will not turn' to 'engine bind'.

Troubleshooting: Charging Circuit Flow Chart

A flowchart to diagnose electrical charging circuit problems, checking voltage and components.

Testing Procedure: Starting Circuit

Detailed tests for the starting circuit, including power source, starter terminals, and wiring checks.

Testing Procedure: Charging Circuit

Instructions for testing various Tecumseh charging systems using wiring diagrams and voltmeters.

D.C. Charging Adaptor: Rectifier Bridge Check

Tests for the DC adaptor using an ohmmeter to check the rectifier bridge continuity.

3 Amp D.C. Alternator System - Rectifier Panel

Checking the 3 Amp DC alternator system for fuse integrity and diode function.

3 Amp DC Alternator System - Diode in Harness Sleeve

Checking the 3 Amp DC alternator system with a diode in the harness sleeve for output voltage.

5 Amp Alternator System Regulator-Rectifier Under Blower Housing

Checking the 5 Amp AC alternator system with regulator-rectifier under the blower housing.

3 Amp D.C. / 5 Amp A.C. Alternator

Checking the combined 3 Amp DC (battery) and 5 Amp AC (lighting) alternator system.

Voltage Regulators

Guidance on checking voltage regulators using a voltmeter to ensure proper battery charging.

Low Oil Shutdown Switches

Instructions for checking the function of Low Oil Shutdown (LOS) switches.

Service Procedures for Electric Starters

Covers service procedures for 12 and 120 volt electric starters, including disassembly and inspection.

12 Volt or 120 Volt Electric Starters with Exposed Shaft

Service procedures for electric starters with exposed shafts, including dust cover removal.

12 Volt D.C. or 120 Volt A.C. Starters with Cap Assembly

Service procedures for electric starters with a cap assembly, including retainer ring removal.

Inspection and Repair of Starters

Guidance on inspecting starter components like pinion gears, brushes, and armatures for wear or damage.

Chapter 7: Flywheel Brake Systems

Flywheel Brake Operation

Explains how the brake lever and pad stop the flywheel and actuate the ignition kill switch.

Flywheel Brake Service Procedures

Service procedures for brake systems that fail to kill ignition or stop the blade within 3 seconds.

Brake Lever and Pad Service

Procedures for removing, inspecting, and replacing the brake lever and pad assembly.

Starter Interlock Switch Service

Checks and replacement procedures for the starter interlock switch, ensuring proper engagement.

Chapter 8: Ignition

Ignition Troubleshooting

Provides a flowchart for diagnosing ignition system problems, from 'Engine Will Not Start' to erratic running.

Testing Procedure for Ignition

Methods for testing ignition system components like spark plugs, coils, and magnets.

Ignition Timing Procedure

Explains the importance of ignition timing for engine power and describes the standard point system.

Chapter 9: Internal Engine and Cylinder

Engine Operation Problems

Provides charts for diagnosing engine issues like knocks, overheating, surging, misfires, and oil consumption.

Engine Knock Diagnosis

Troubleshooting steps for engine knocks, including checking equipment fit and ignition timing.

Engine Overheating Diagnosis

Steps to diagnose and resolve engine overheating, including checking load, oil, and cooling fins.

Surges or Runs Unevenly Diagnosis

Troubleshooting for uneven engine operation, checking fuel cap vent, air filter, and linkages.

Engine Misfires Diagnosis

Steps to diagnose and fix engine misfires, including spark plug, carburetor, and valve checks.

Engine Internal Service: Disassembly Procedure

General procedures for disassembling engine models, including removing flywheel, carburetor, and cylinder head.

Chapter 10: Engine Specifications

Four Cycle Torque Specifications

Lists torque specifications for various engine components across different models.

Engine Specifications: Standard Point Ignition

Provides engine specifications for standard point ignition systems, including valve settings.

Engine Specifications: Solid State and External Ignition

Lists engine specifications for solid state and external ignition systems, including air gap settings.