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Tecumseh HSK70 User Manual

Tecumseh HSK70
124 pages
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This manual covers engine models:
ECV100 - 120, H22 - 80, HH40 - 70, HHM80, HM70 - 100,
HMSK70 - 110, HMXL70, HS40 - 50, HSK30 - 70, HSSK40 - 50,
HT30 - 35, HXL35, LAV30 - 50, LEV80 - 120, TNT100 - 120,
TVM125 - 220, TVXL170 - 220, TVS75 - 120, TVXL105 - 115,
V40 - 80, VH40 - 70, V60 - 70, VM70 - 100
Model numbers are located on the engine shroud.
3 TO 11 HP
4-CYCLE
L-HEAD
ENGINES
T E C H N I C I A N ' S H A N D B O O K
TECUMSEH

Table of Contents

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Tecumseh HSK70 Specifications

General IconGeneral
Lubrication SystemSplash
Max RPM3600 RPM
Starting SystemRecoil
Shaft OrientationHorizontal
Engine Type4-Stroke, Air-Cooled, OHV
Fuel TypeGasoline
Ignition SystemSolid State

Summary

Chapter 1 General Information

Engine Identification

Explains how to locate and interpret engine model, serial, and date numbers.

Interpretation of Model Number

Details the meaning of letters and numbers in Tecumseh engine model designations.

Short Blocks

Describes how short blocks are identified and the importance of transferring original model numbers.

Fuel

Recommends unleaded gasoline, discusses reformulated fuels, and warns against methanol.

Engine Oil

Tune-Up Procedure

Outlines a minor tune-up process for engines.

Storage

Chapter 2 Air Cleaners

General Information

Explains the function and importance of air cleaners in preventing engine wear.

Operation

Describes how air is filtered through various cleaner components.

Components

Lists and describes parts of the air cleaner assembly.

Troubleshooting or Testing

Guides on checking air cleaner for engine performance issues.

Service

Disassembly Procedure

Step-by-step guide for disassembling air cleaner assemblies.

Chapter 3 Carburetors and Fuel Systems

General Information

Introduces float and diaphragm carburetors and their identification.

Operation

Explains the operational principles of carburetors in different engine speed modes.

Fuel Primers

Impulse Fuel Pumps

Float Style Carburetors

Diaphragm (Pressure Differential) Carburetors

Components

Carburetor Identification

Dual System Carburetors

Identifies dual system carburetors by primer bulb and lack of adjustment needles.

Series 1 Carburetors

Describes Series 1 carburetors used on various engines, with adjustable or fixed jets.

Series 3 & Series 4 Carburetors

Identifies Series 3 & 4 carburetors by venturi size and bosses, differentiating between them.

Diaphragm Carburetors

Describes diaphragm carburetors and their ability to operate at severe angles.

Series 6 Carburetors 4-Cycle

Series 8

Series 9

Series 10 (Emission)

Non-Tecumseh Carburetors

Engine Troubleshooting

Carburetion Troubleshooting

Testing

Carburetor Pre-sets and Adjustment

Notes on fixed jets for emission carburetors and general adjustment procedures.

Final Adjustments (Non Emission Engines)

Disassembly Procedure

Float Style Carburetors

Step-by-step instructions for disassembling float style carburetors.

Diaphragm Carburetors

Impulse Fuel Pump

Float Adjusting Procedure

Inspection

Assembly

Welch Plugs

Instructions for installing welch plugs in carburetors.

Throttle Shaft and Plate

Details on positioning and installing throttle plates and using new screws.

Choke Shaft and Plate

Instructions for inserting and testing choke shafts and plates.

Fuel Inlet Fitting

Guidance on installing fuel inlet fittings securely to avoid damage.

High and Low Speed Adjusting Screw, Main Nozzle

Inlet Needle and Seat

Needle and Seat Pop-Off Test

Float Installation

Diaphragm Assembly

Fuel Bowl And Bowl Nut

Impulse Fuel Pump

Primer Bulb

Final Checks

Standard Service Carburetors

Fuel Fitting

Notes on obtaining and installing fuel fittings for service carburetors.

Choke Shaft

Instructions for replacing choke shutter screws and testing choke shaft operation.

Throttle Lever

Idle Speed Adjustment Screw

Final Checks

Chapter 4 Governors and Linkage

General Information

Introduces governor assembly and linkage for speed control.

Operation

Explains how governor weights and spool control throttle based on engine speed.

Internal Components (Various Styles)

Illustrates internal governor components for different engine frame styles.

Troubleshooting

Guides on diagnosing engine problems suspected to be governor-related.

Engine Overspeeding

Engine Surging

Service

Governor Adjustment

Procedure for adjusting the governor lever and clamp for proper speed setting.

Governor Adjustment Procedure for Short Block Installations

Specific governor adjustment for short block installations prior to 1977.

Governor Gear and Shaft Service

Governor Spool Replacement With Upset Style Governor Shaft

Steps for replacing the governor spool without removing the shaft.

Governor Gear or Shaft Replacement, Upset Style Governor Shaft

Procedures for replacing governor gear or shaft on upset style assemblies.

Governor Shaft Replacement, Retaining Ring Style

Steps for replacing governor shaft using a retaining ring.

Speed Controls and Linkage

Snap in "Style Speed Control"

Adjustment procedure for snap-in style speed controls using bendable tabs.

Adjusting RPM on Medium Frame Vertical Speed Control

Adjusting Governed/Non-Governed

Horizontal Shaft Engines

Horizontal Shaft Engines (Continued)

Vertical Shaft Engines

Governor Override System for TVM170, 195 and 220 Engines

Governed / Non-Governed Idle

Chapter 5 Rewind Starters

General Information

Describes types of rewind starters and their engagement mechanisms.

Operation

Explains how starter dogs engage the starter cup and disengage.

Components

Illustrates and names the parts of rewind starter assemblies.

Service

General guidance on inspecting and diagnosing starter problems.

Rope Service

Information on selecting and replacing starter ropes with part numbers.

Retainer Replacement (Diagram 4)

Stylized Rewind Starter (TVS, HM, TVM, TVXL), and Stamped Steel Starter (HM, VM, TVM, TVXL)

Disassembly Procedure

Step-by-step instructions for disassembling stylized and stamped steel starters.

Stylized Rewind Starter With Plastic Retainer

Disassembly Procedure

Instructions for disassembling rewind starters with plastic retainers.

Assembly

Standard Stamped Steel and Cast Aluminum Starter (HM, VM)

Disassembly Procedure

Step-by-step instructions for disassembling stamped steel and cast aluminum starters.

Assembly Procedure

Instructions for assembling stamped steel and cast aluminum starters.

Vertical Pull Starter Horizontal Engagement Type

Disassembly Procedure

Steps for disassembling vertical pull starters with horizontal engagement.

Assembly Procedure

Vertical Pull Starter, Vertical Engagement Type

Disassembly Procedure

Steps for disassembling vertical pull starters with vertical engagement.

Assembly Procedure

Chapter 6 Electrical Systems

General Information

Overview of electrical system components: battery, starting, and charging circuits.

Operation

Explains the function of starting circuits and how electric starters engage.

Charging Circuit

Describes how charging coils and flywheel magnets induce current.

Converting Alternating Current to Direct Current

Half Wave Rectifier Single Diode

Describes how a single diode processes AC signals for DC output.

Full Wave Rectifier (Bridge Rectifier)

Explains how a bridge rectifier uses multiple diodes for full AC signal conversion.

Components

Battery

Discusses 12-volt lead-acid batteries and their role in the electrical system.

Wiring

Details wire construction and crucial conditions for electrical connections.

Wire Gauge

Electrical Terms

Basic Checks

Troubleshooting Electrical Starter Circuit Flow Chart

Troubleshooting Electrical Charging Circuit Flow Chart

Testing Procedure

Starting Circuit

Steps for testing the power source, starter terminals, and wiring continuity.

Charging Circuit

Explains how to identify and test various Tecumseh charging systems.

350 Milliamp Charging System

18 Watt A.C. Lighting Alternator

1 Amp (18 Watt) Add-on Alternator

D.C. Charging Adaptor

Rectifier Bridge Check With Ohmmeter for D.C. Adaptor

Tests for continuity in rectifier bridges using an ohmmeter.

2.5 Amp D.C., 35 Watt Lighting

3 Amp A.C. Lighting Alternator

5 Amp Alternator System Regulator-Rectifier Under Blower Housing

10 Amp Alternator System - Regulator Rectifier-External to Engine

Voltage Regulators

Low Oil Shutdown Switches

On/Off Lighted Rocker Switch W/Low Oil Shutdown

Service

12 Volt or 120 Volt Electric Starters With Exposed Shaft

Procedures for removing components of exposed shaft electric starters.

12 Volt D.C. or 120 Volt A.C. Electric Starters With Cap Assembly

Procedures for disassembling electric starters with cap assemblies.

Inspection and Repair

Brush Card Replacement

Instructions for replacing starter brushes and brush card holders.

Chapter 7 Flywheel Brake Systems

General Information

Overview of Tecumseh's brake systems and compliance standards.

Operation

Explains the bottom surface system and how the brake lever stops the flywheel.

Inside Edge System

Components

Service

Flywheel Removal

Instructions for removing the flywheel, noting brake pressure relief.

Brake Lever and Pad

Procedures for inspecting and replacing brake lever and pad assemblies.

Ignition Groundout Terminal

Inspection of ignition kill switch grounding clip for proper alignment.

Starter Interlock Switch

Control Cable

Brake Bracket Replacement

Chapter 8 Ignition

General Information

Overview of solid state (CDI) and magneto ignition systems.

Operation

Explains the operational principles of CDI and magneto ignition systems.

Solid State Ignition System (CDI)

Details how CDI systems produce high voltage for spark.

Magneto Ignition System (Points)

Explains how magneto systems use points to generate spark.

Identification of Tecumseh Ignition Systems

Components of a Tecumseh Magneto Ignition System (Diag. 7)

Lists and describes the components of a magneto ignition system.

The condenser acts as an electrical shock absorber

The spark plug is made up of two electrodes

The contact points consist of an insulated, movable point

The ignition cam is an oblong device

The stator plate is an aluminum fixture

The flywheel key locates the flywheel to the crankshaft

Ignition Troubleshooting

Testing Procedure

Check for spark using a commercially available spark tester

Steps for checking spark using a tester and verifying spark plug condition.

Remove the blower housing, disconnect the ignition ground lead

Procedure for checking spark after housing removal and identifying ignition system faults.

Check the air gap between the flywheel magnets

How to check air gap for magnets and coils and test magnet strength.

Examine the stator components (diag. 17).

Inspect ignition cam, points, springs, and condensers for wear or damage.

Service

Spark Plug Service

Instructions for removing, cleaning, gapping, and installing spark plugs.

Conditions Causing Frequent Spark Plug Fouling

Lists common reasons for spark plug fouling.

Ignition Timing Procedure

Explains the importance of ignition timing for engine power and efficiency.

The Standard Point System

Fixed Timed System (External coil)

Solid State Ignition Timing

Other Solid State Systems

Service Tips

Chapter 9 Internal Engine and Cylinder

General Information

Covers engine parts like cylinder block, piston, crankshaft, camshaft, and valves.

Operation

Explains the four-stroke engine cycle: intake, compression, power, and exhaust.

Lubrication Systems

Counterbalance Systems

Components

Engine Operation Problems

Engine Misfires

Engine Vibrates Excessively

Breather Passing Oil

Excessive Oil Consumption

Lacks Power

Testing

Engine Knocks

Diagnostic steps for engine knocking, checking flywheel key and timing.

Engine Overheats

Diagnostic steps for engine overheating, checking load and cooling fins.

Surges or Runs Unevenly

Diagnostic steps for engine surging or uneven running, checking fuel cap and RPM.

Engine Misfires

Diagnostic steps for engine misfires, checking spark plug, carburetor, and valves.

Engine Vibrates Excessively

Breather Passing Oil

Excessive Oil Consumption

Lacks Power

Service

Disassembly Procedure

General procedures for disassembling engine models, starting with basic disconnects.

Remove the cylinder cover or mounting flange

Remove the internal components. Align the timing marks

Cylinders

Cylinder Heads

Pistons, Rings, and Connecting Rods

Rings

How to check ring end gap and side clearance for proper oil control.

Connecting Rods

Importance of correct connecting rod installation, noting piston pin orientation.

Crankshafts and Camshafts

Camshafts

Checking camshaft bearing surfaces, lobes, and types of compression release mechanisms.

Valves

Valve Seats

Valve Lifters

Oversize Valve Guides

Crankcase Breathers

Cylinder Cover, Oil Seal, and Bearing Service

Cylinder Cover

Inspecting cylinder cover for wear, applying Loctite, and using new seals/gaskets.

Oil Seal Service

Crankshaft Bearing Service

Ball Bearing Service (H40-HM100 engines)

Steps for removing and installing ball bearings, including locking nuts and heating bearings.

Counterbalance Service

Flywheel Service

Chapter 10 Engine Specifications

Four Cycle Torque Specifications

Four Cycle Torque Specifications - Continued

Engine Specifications Standard Point Ignition

Engine Specifications Standard Point Ignition (Cont.)

Engine Specifications Standard Point Ignition (Cont.)

Solid State and External Ignition

Solid State and External Ignition

Chapter 11 Educational Materials and Tools

Available Technician's Handbooks

Lists available service manuals for different engine series and components.

Available Foreign Technician's Handbooks

Lists service manuals available in Spanish, German, and French.

Video Programs

Lists available VHS videos on carburetor troubleshooting and ignition systems.

Special Booklets

Lists instructional guides, failure analysis, and troubleshooting booklets.

Special Tools Booklet

Lists a booklet detailing specialty tools for engines and transaxles.

Quick Reference Chart Booklet

Describes a booklet with quick reference information for engines and motion systems.

Tester Booklets

Lists booklets for testing electrical components using specific testers.

Oil Seal Driver

Oil Seal Protector / Installer

Flywheel Knock-Off Tool

Oil Seal Remover

Vibration Tachometer

Taper Gap Gauge

Valve Lapping Tool

Rebushing Drivers

1/32" (.794 mm) Oversize Valve Guide Reamer

OVRM and OHV11-17 Adjustment Tool

Flywheel Puller

Decimal/Fraction Conversions

Chapter 11 Educational Materials and Tools

Available Technician's Handbooks

Lists available service manuals for different engine series and components.

Available Foreign Technician's Handbooks

Lists service manuals available in Spanish, German, and French.

Video Programs

Lists available VHS videos on carburetor troubleshooting and ignition systems.

Special Booklets

Lists instructional guides, failure analysis, and troubleshooting booklets.

Special Tools Booklet

Lists a booklet detailing specialty tools for engines and transaxles.

Quick Reference Chart Booklet

Describes a booklet with quick reference information for engines and motion systems.

Tester Booklets

Lists booklets for testing electrical components using specific testers.

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

Sears Craftsman Cross Reference Charts

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