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Tecumseh OVXL120 User Manual

Tecumseh OVXL120
94 pages
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This manual covers engine models:
OHH50 - 65, OHHSK50 - 130, OHV11 - OHV17, OVM120,
OVRM40-675, OVRM120, OVXL/C120, OVXL120, OVXL125.
Other illustrated Tecumseh 2-Cycle Engine, 4-Cycle Engine and
Transmission manuals; booklets; and wall charts are available
through Tecumseh.
For complete listing write or call
CONTAINS SEARS CRAFTSMAN CROSS REFERENCE
4-CYCLE
OVERHEAD
VALVE
ENGINES
T E C H N I C I A N ' S H A N D B O O K
TECUMSEH
www.mymowerparts.com
For Discount Tecumseh Engine Parts Call 606-678-9623 or 606-561-4983

Other manuals for Tecumseh OVXL120

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Tecumseh OVXL120 Specifications

General IconGeneral
Lubrication SystemSplash
Ignition SystemSolid State
Spark PlugChampion RJ19LM or Equivalent
Fuel TypeUnleaded Gasoline
Governor TypeMechanical
Oil Capacity20 oz (0.6 L)
CarburetorFloat Type
Starting SystemRecoil
RotationCounterclockwise (from PTO side)
PTO Shaft3/4 in diameter, various lengths
Engine Type4-Cycle, Overhead Valve, Single Cylinder, Air Cooled

Summary

CHAPTER 1 GENERAL INFORMATION

ENGINE IDENTIFICATION

Identifies engine model, specification, and serial numbers.

FUELS

Recommendations for using clean, unleaded gasoline and fuel types.

ENGINE OIL

Requirements for clean, high-quality detergent oil for four-cycle engines.

CAPACITIES

Table listing oil capacities for various engine models.

CHAPTER 2 AIR CLEANERS

GENERAL INFORMATION

Explains the function of the air cleaner in removing dust and dirt.

TROUBLESHOOTING OR TESTING

Identifies air filter issues causing poor engine performance.

Polyurethane-Type Filter Element or pre-cleaner

Service instructions for cleaning and oiling polyurethane air filters.

Paper -type filter element

Instructions for replacing paper air filter elements.

Flocked Screen

Method for cleaning or replacing a flocked screen filter.

CHAPTER 3 CARBURETORS AND FUEL SYSTEMS

GENERAL INFORMATION

Overview of float-type and Walbro carburetors used in Tecumseh engines.

OPERATION

Explains fuel-air mixture delivery during choke, idle, and high-speed operation.

CARBURETOR VISUAL IDENTIFICATION

Guides for visually identifying different carburetor series based on features.

TESTING

Procedures for checking for spark, fuel flow, and engine compression.

Carburetor Pre-sets and Adjustments

Steps for setting and adjusting carburetor mixture screws and idle speed.

Final Adjustments

Procedures for fine-tuning main and idle mixture screws for optimal performance.

CHAPTER 4 GOVERNORS AND LINKAGE

GENERAL INFORMATION

Explains the governor's role in maintaining engine RPM under varying loads.

TROUBLESHOOTING

Diagnoses engine problems related to overspeeding and surging caused by governor issues.

SERVICE

Procedures for governor adjustment and service of governor gear and shaft.

SPEED CONTROLS AND LINKAGE

Covers adjustments for remote and governed idle speed controls.

CHAPTER 5 RECOIL STARTERS

GENERAL INFORMATION

Describes how recoil starters engage the engine flywheel for starting.

SERVICE

Procedures for rope service, retainer replacement, and starter disassembly.

STYLIZED REWIND STARTER (OHH, OVRM, OHM, OHSK, OVM, OVXL, OHV), and STAMPED STEEL STARTER

Disassembly and assembly procedures for common rewind starter types.

STYLIZED REWIND STARTER WITH PLASTIC RETAINER

Specific disassembly and assembly steps for this starter type.

KEEPER SPRING STYLE STARTERS

Disassembly procedure for keeper spring style recoil starters.

CHAPTER 6 ELECTRICAL SYSTEMS

GENERAL INFORMATION

Overview of battery, starting, and charging circuits in Tecumseh engines.

CONVERTING ALTERNATING CURRENT TO DIRECT CURRENT

Details how diodes and rectifiers convert AC to DC for battery charging.

WIRING

Guidelines for checking wiring insulation, connections, and condition.

TESTING PROCEDURE

STARTING CIRCUIT

Steps to test the engine's starting circuit for voltage and continuity.

CHARGING CIRCUIT

Procedures for testing the engine's charging system output at various RPMs.

350 Milliamp Charging System

Specific test procedure for the 350 milliamp charging system.

18 Watt A.C. Lighting Alternator

2.5 Amp D.C., 35 Watt Lighting

Testing the 2.5 Amp DC / 35 Watt AC lighting alternator system.

3 AMP DC ALTERNATOR SYSTEM - DIODE IN HARNESS SLEEVE

5 AMP D.C. ALTERNATOR SYSTEM REGULATOR-RECTIFIER UNDER BLOWER HOUSING

Checking the 5 Amp DC alternator system with an under-blower housing regulator.

3 Amp D.C. 5 Amp A.C. Alternator

Testing the combined 3 Amp DC and 5 Amp AC alternator system.

MODELS OVM/OVXL/OHV12.5

3 Amp D. C. (Red wire)

DC voltage checks for OVM/OVXL/OHV12.5 models.

5 Amp A.C. (Yellow wire)

AC voltage checks for OVM/OVXL/OHV12.5 lighting circuits.

MODELS OHV 13.5 - 17.0 (3/5 amp split)

Testing DC and AC output for OHV 13.5-17 engines.

7 Amp D.C. Alternator System Regulator-Rectifier Under Engine Housing

10 Amp A.C. Alternator

Checking AC output from the 10 Amp AC alternator system.

16 Amp Alternator System with External Regulator

Testing the 16 Amp alternator system with an external regulator.

VOLTAGE REGULATORS

Procedure for checking voltage regulator function by monitoring battery voltage.

LOW OIL SHUTDOWN SWITCHES

ELECTRIC STARTER SERVICE

Service procedures for 12 and 120 volt electric starters.

12 VOLT or 120 VOLT ELECTRIC STARTERS

Disassembly and assembly steps for electric starters.

Inspection And Repair

Brush Card Replacement

Step-by-step guide for replacing starter motor brush cards.

CHAPTER 7 FLYWHEEL BRAKE SYSTEMS

GENERAL INFORMATION

Explains the function and compliance standards of flywheel brake systems.

OPERATION

Describes how the brake system stops the flywheel and grounds ignition.

COMPONENTS

Lists parts of the brake bracket assembly, kill switch, and interlock switch.

BRAKE BRACKET ASSEMBLY

STARTER INTERLOCK SWITCH

Testing and replacing the starter interlock switch for safety.

CONTROL CABLE

Checks for proper control cable adjustment for brake engagement.

BRAKE BRACKET REPLACEMENT

Proper alignment procedures when installing a brake bracket assembly.

CHAPTER 8 IGNITION

GENERAL INFORMATION

Overview of solid state capacitor discharge ignition systems.

OPERATION

Explains how flywheel magnets, coils, and SCR generate spark.

Spark Plug Service

Proper methods for cleaning, adjusting, and replacing spark plugs.

IGNITION TIMING CHECK

Checking ignition module air gap and flywheel magnet strength.

CHAPTER 9 INTERNAL ENGINE AND CYLINDER

GENERAL INFORMATION

Covers engine components like cylinder, crankshaft, valves, and governors.

OPERATION

Explains the four-stroke engine cycle: intake, compression, power, and exhaust.

ENGINE OPERATION PROBLEMS

Troubleshooting guides for common engine issues like knocks, overheating, and surging.

LACKS POWER

Troubleshooting steps for diagnosing and resolving engine power loss issues.

DISASSEMBLY PROCEDURE

Step-by-step guide for disassembling the engine.

CYLINDERS

Inspection, measurement, and reconditioning procedures for cylinder bores.

CYLINDER HEAD AND VALVE TRAIN SERVICE

Procedures for checking cylinder head warpage and servicing valves.

PISTONS, RINGS, AND CONNECTING RODS

Inspection and replacement of pistons, rings, and connecting rods.

CRANKSHAFTS AND CAMSHAFTS

Inspection and timing procedures for crankshafts and camshafts.

VALVE GUIDES

Procedures for reaming and installing valve guides.

CYLINDER COVER, OIL SEAL, AND BEARING SERVICE

Oil Seal Service

Procedures for removing and installing oil seals using special tools.

CRANKSHAFT BEARING SERVICE

Procedures for servicing crankshaft ball bearings.

SERVICE BUSHING

ENGINE ASSEMBLY

General procedures for assembling engine components with new gaskets and seals.

CHAPTER 10 ENGINE SPECIFICATIONS AND SEARS CRAFTSMAN CROSS-REFERENCE

OVERHEAD VALVE SEARS CRAFTSMAN CROSS REFERENCE

Cross-reference chart for Tecumseh engine models and Sears Craftsman part numbers.

ENGINE SPECIFICATIONS

Lists engine specifications and tolerances for various models.

OVERHEAD VALVE TORQUE SPECIFICATIONS

Cylinder Head Bolts

Torque values for cylinder head bolts across different engine models.

Conn. Rod Bolts

Torque specifications for connecting rod bolts.

Cyl. Cover or Flange

Torque values for cylinder cover and flange screws.

Flywheel Nut

Torque specifications for flywheel nuts.

CHAPTER 11. EDUCATIONAL MATERIALS AND TOOLS

AVAILABLE TECHNICIAN'S HANDBOOKS

List of available technical handbooks for engine and power train repair.

VIDEO PROGRAMS

Catalog of VHS video programs covering carburetor and ignition system repair.

SPECIAL BOOKLETS

List of specialized booklets on failure analysis, carburetors, and ignition.

TESTER BOOKLETS

Manuals detailing test procedures for electrical components using specific testers.

TOOLS

TOOL KIT 670195E

Contents of the tool kit for servicing 2 and 4-cycle engines.

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