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Tecumseh TVM125 - User Manual

Tecumseh TVM125
124 pages
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This manual covers engine models:
ECV100 - 120, H22 - 80, HH40 - 70, HHM80, HM70 - 100,
HMSK70 - 110, HMXL70, HS40 - 50, HSK30 - 70, HSSK40 - 50,
HT30 - 35, HXL35, LAV30 - 50, LEV80 - 120, TNT100 - 120,
TVM125 - 220, TVXL170 - 220, TVS75 - 120, TVXL105 - 115,
V40 - 80, VH40 - 70, V60 - 70, VM70 - 100
Model numbers are located on the engine shroud.
3 TO 11 HP
4-CYCLE
L-HEAD
ENGINES
T E C H N I C I A N ' S H A N D B O O K
TECUMSEH

Table of Contents

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Tecumseh TVM125 Specifications

General IconGeneral
BrandTecumseh
ModelTVM125
CategoryEngine
LanguageEnglish

Summary

Chapter 1: General Information

Engine Identification and Model Number Interpretation

Details on locating and interpreting engine model, serial numbers, and date of manufacture.

Short Blocks

Information on identifying and transferring model numbers to new short blocks.

Fuel Recommendations

Recommends unleaded gasoline and discusses reformulated/oxygenated fuels.

Engine Oil Specifications and Maintenance

Details on oil type, capacity, and recommended viscosity for different temperatures.

Tune-Up Procedure

Outlines basic tune-up steps for engine maintenance and performance.

Engine Storage Guidelines

Provides instructions for proper engine storage to prevent fuel issues and maintain condition.

Chapter 2: Air Cleaners

Air Cleaner General Information and Operation

Explains the function of air cleaners in removing dust and dirt from engine intake air.

Air Cleaner Components

Lists and describes the parts of the air cleaner assembly, including covers, elements, and screens.

Air Cleaner Troubleshooting and Testing

Guides on diagnosing engine issues caused by a dirty or restricted air cleaner.

Air Cleaner Service and Disassembly

Details service procedures for polyurethane and paper air filter elements.

Chapter 3: Carburetors and Fuel Systems

Carburetor General Information and Types

Introduces float and diaphragm carburetors and their basic functions and differences.

Carburetor Operation at Different Speeds

Explains carburetor operation at different engine speeds (choke, idle, intermediate, high speed).

Fuel Primers and Impulse Fuel Pumps

Describes the function, types, and operation of fuel primers and impulse fuel pumps.

Float and Diaphragm Carburetor Operation

Details the operation of float-style and diaphragm carburetors.

Carburetor Components Identification

Illustrates and labels various components of a carburetor.

Carburetor Identification by Series

Provides simple procedures to identify different types of Tecumseh carburetors by series.

Carburetor Troubleshooting and Testing

Provides steps for testing engine and carburetor issues before service.

Carburetor Pre-sets, Adjustments, and Service

Covers carburetor pre-sets, adjustments, and general service procedures.

Float Style Carburetor Disassembly

Step-by-step instructions for disassembling float style carburetors.

Diaphragm Carburetor Disassembly

Step-by-step instructions for disassembling diaphragm carburetors.

Carburetor Assembly Procedures

Step-by-step instructions for assembling carburetor components.

Chapter 4: Governors and Linkage

Governor General Information and Operation

Introduces governor assembly and linkage for speed control.

Governor Troubleshooting

Guides on diagnosing engine problems suspected to be related to the governor.

Engine Overspeeding and Surging Diagnosis

Procedures for diagnosing and correcting engine overspeed and surging conditions.

Governor Adjustment Procedures

Describes the procedure for adjusting the governor lever and clamp.

Governor Gear and Shaft Service

Details service procedures for governor gears and shafts.

Speed Controls and Linkage

Explains the adjustment of speed controls and linkage.

Adjusting Engine RPM

Guides on setting governed and non-governed idle RPM and adjusting the idle speed screw.

Chapter 5: Rewind Starters

Rewind Starter General Information and Operation

Introduces rewind starters used on vertical and horizontal shaft engines.

Rewind Starter Components and Service

Identifies and illustrates starter components and outlines service procedures.

Rope Service and Replacement

Provides guidance on selecting and replacing starter ropes.

Rewind Starter Disassembly and Assembly

Step-by-step instructions for disassembling and reassembling various rewind starter types.

Vertical Pull Starter Disassembly and Assembly

Details disassembly and assembly procedures for vertical pull starters.

Chapter 6: Electrical Systems

Electrical System General Information and Operation

Explains the three main elements of an electrical system: battery, starting, and charging circuits.

Starting Circuit and Electric Starter Operation

Describes the operation of the starting circuit and electric starters.

Charging Circuit Operation

Explains how current is induced in alternator coils and converted to DC.

Alternating Current to Direct Current Conversion

Explains how AC is converted to DC using diodes or rectifiers for charging.

Electrical System Components and Wiring

Lists and describes battery and wiring components in electrical systems.

Basic Electrical System Checks

Lists basic checks to perform before extensive electrical system diagnostics.

Starter Circuit Troubleshooting Flow Chart

Flow chart for diagnosing starter circuit issues when the engine will not turn.

Charging Circuit Troubleshooting Flow Chart

Initial steps and guides for troubleshooting charging system issues.

Electrical System Testing Procedures

Details testing procedures for starting and charging circuits.

Alternator System Testing

Describes testing procedures for various AC and DC alternator systems.

Chapter 7: Flywheel Brake Systems

Flywheel Brake Systems General Information and Operation

Introduces Tecumseh's brake systems for meeting compliance standards.

Bottom Surface System Operation

Explains the operation of the bottom surface system for flywheel brakes.

Inside Edge System Operation

Describes the operation of the inside edge system for flywheel brakes.

Flywheel Brake System Components

Lists and describes common components used in both bottom surface and inside edge brake systems.

Flywheel Brake System Service

Provides service procedures if the flywheel brake system fails to stop the blade or kill ignition.

Starter Interlock Switch and Control Cable

Explains how to check and replace starter interlock switches and adjust control cables.

Brake Bracket Replacement

Instructions for replacing the brake bracket assembly.

Chapter 8: Ignition

Ignition General Information and Operation

Introduces solid state capacitor discharge and magneto ignition systems.

Ignition System Components Identification

Illustrates and identifies different Tecumseh ignition systems and components.

Ignition Troubleshooting Flow Charts

Flow charts for diagnosing ignition issues when the engine will not start or runs erratically.

Ignition System Testing Procedures

Outlines procedures for testing ignition systems for spark and component condition.

Spark Plug Service and Ignition Timing

Covers spark plug service, timing procedure, and common fouling causes.

Standard Point Ignition System Details

Explains standard point ignition systems used on small and medium frame engines.

Fixed Timed System and Solid State Ignition Timing

Describes fixed timed systems and how to set solid state ignition timing.

Other Solid State Systems and Service Tips

Discusses other solid state ignition systems and provides service tips.

Chapter 9: Internal Engine and Cylinder

Internal Engine General Information and Operation

Covers cylinder block, piston, crankshaft, camshaft, valves, and lubrication systems.

Four-Cycle Engine Theory

Explains the four-stroke engine cycle theory (intake, compression, power, exhaust).

Lubrication Systems

Details lubrication systems for horizontal and vertical shaft engines.

Counterbalance Systems

Explains the Ultra-Balance counterbalance system for engine balance.

Engine Components Overview

Illustrates and describes engine components like cylinder block, piston, rings, and crankshaft.

Engine Operation Problems Diagnosis

Lists causes and checks for common engine operation problems.

Engine Testing Procedures

Outlines testing procedures for various engine operation problems.

Engine Disassembly Procedure

Step-by-step instructions for disassembling the engine.

Cylinder Bore Service

Procedures for checking, measuring, and re-sizing cylinder bores.

Cylinder Head and Piston;Ring;Rod Service

Instructions for checking cylinder heads, pistons, rings, and connecting rods.

Crankshaft and Camshaft Service

Procedures for inspecting crankshafts and camshafts for wear and timing.

Valve Service

Procedures for checking valve clearance, sealing, wear, and installation.

Valve Seats and Lifters Service

Instructions for servicing valve seats, lifters, and guides.

Crankcase Breather Service

Instructions for cleaning and installing crankcase breathers.

Cylinder Cover, Oil Seal, and Bearing Service

Covers cylinder cover inspection, oil seal, and bearing service.

Oil Seal and Crankshaft Bearing Service

Procedures for removing and installing oil seals and servicing crankshaft bearings.

Counterbalance and Flywheel Service

Explains counterbalance alignment and flywheel fan/magnet service.

Chapter 10: Engine Specifications

Four Cycle Torque Specifications

Lists torque specifications for various engine components across different models.

Engine Specifications for Standard Point Ignition

Table of specifications for standard point ignition models like LAV, H, ECV.

Engine Specifications for Solid State and External Ignition

Table of specifications for solid state and external ignition systems.

Chapter 11: Educational Materials and Tools

Available Technicians Handbooks

Lists available technician handbooks for diagnosing and repairing engines.

Available Foreign Technicians Handbooks

Lists available technician handbooks in Spanish, German, and French.

Video Programs for Service Training

Lists available video programs on carburetor troubleshooting and ignition systems.

Special Booklets for Technical Reference

Lists special booklets on failure analysis, carburetor troubleshooting, and ignition systems.

Service Tools and Gauges

Lists various specialized tools and gauges for engine service.

Decimal to Fraction Conversion Chart

Provides a table for converting decimal measurements to fractions.

Sears Craftsman Cross Reference Charts

Lists cross-references between Craftsman and Tecumseh part numbers.

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