Name: Teledyne T201
Brand: Teledyne
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Operation Manual

Model T200

NO/NO

/NO

Analyzer

Also supports operation of:

when used in conjunction with:

Model T200U Analyzer

T200U addendum, PN 06861

Model T200U-NOy Analyzer

T200U addendum, PN 06861 and

T200U-NOy addendum, PN 07303

T200UP Photolytic Analyzer

T200UP addendum, PN 07450

Model T201 Analyzer

T201 addendum, PN 07271

Model T265 Analyzer

T265 addendum, PN 07337

9970 CARROLL CANYON ROAD

SAN DIEGO, CA 92131-1106

USA

Toll-free Phone:

800-324-5190

Phone: +1 858-657-9800

Fax: +1 858-657-9816

Email:

api-sales@teledyne.com

Website:

http://www.teledyne-api.com/

06858E DCN7057

Teledyne Advanced Pollution Instrumentation

04 August 2015

Safety Messages5
Warranty7
Conventions Used in this Manual9
Revision History9
Table of Contents10
Introduction17
Features17
Support Documentation18
Options18
Specifications, Approvals, & Compliance21
Specifications21
EPA Reference Designation22
Approvals and Certifications23
Safety23
Emc23
Other Type Certifications24
Getting Started25
Unpacking the T200 Analyzer25
Ventilation Clearance26
Instrument Layout27
Front Panel27
Figure 3-1: Front Panel Layout27
Figure 3-2: Display Screen and Touch Control28
Figure 3-3: Display/Touch Control Screen Mapped to Menu Charts30
Rear Panel31
Figure 3-4: Rear Panel Layout - Base Unit31
Internal Chassis Layout33
Figure 3-5: Internal Layout - Top View with IZS Option33
Figure 3-6: Internal Layout - Top View Showing Other Options34
Connections and Setup35
Electrical Connections35
Figure 3-7: Analog in Connector36
Figure 3-8: Analog Output Connector37
Table 3-5: Analog Output Pin Assignments37
Figure 3-9: Current Loop Option Installed on the Motherboard38
Figure 3-10: Status Output Connector39
Table 3-6: Status Output Pin Assignments39
Figure 3-11: Energizing the T200 Control Inputs40
Table 3-7: Control Input Pin Assignments40
Figure 3-12: Concentration Alarm Relay41
Figure 3-13 Rear Panel Connector Pin-Outs for RS-232 Mode44
Figure 3-14: Default Pin Assignments for CPU COM Port Connector (RS-232)45
Figure 3-15: Jumper and Cables for Multidrop Mode47
Figure 3-16: RS-232-Multidrop PCA Host/Analyzer Interconnect Diagram48
Pneumatic Connections49
Figure 3-17: Gas Line Connections from Calibrator - Basic T200 Configuration52
Figure 3-18: Gas Line Connections from Bottled Span Gas - Basic T200 Configuration53
Figure 3-19: Pneumatics, Basic Configuration55
Figure 3-20: Rear Panel Layout with Z/S Valve Options (OPT 50A)56
Figure 3-21: Gas Line Connections for T200 with Z/S Valves Option (OPT 50A)56
Figure 3-22: Pneumatics with Zero/Span Valves OPT 50A58
Figure 3-23: Rear Panel Layout with Ambient Zero/Pressurized Span Valves OPT 50B59
Figure 3-24: Gas Line Connection W/Ambient Zero/Pressurized Span Valves (OPT 50B)60
Figure 3-25: Pneumatics with Ambient Zero/Pressurized Span Valves (OPT 50B)61
Table 3-9: Valve Operating States OPT 50B Installed62
Figure 3-26: Rear Panel Layout with Internal Span Source (IZS) OPT 50G63
Figure 3-27: Pneumatics with the Internal Span Gas Generator (OPT 50G)64
Figure 3-28: Pneumatics for Sample Conditioner OPT 86A65
Table 3-10: Internal Span Gas Generator Valve Operating States OPT 50G65
Startup, Functional Checks, and Initial Calibration66
Start up66
Warning Messages66
Table 3-11: Possible Warning Messages at Start-Up68
Functional Checks69
Initial Calibration70
Interferents70
Overview of Operating Modes75
Figure 4-1: Front Panel Display75
Sample Mode76
Test Functions76
Figure 4-2: Viewing T200 Test Functions77
Table 4-2: Test Functions Defined77
Warning Messages79
Calibration Mode80
Setup Mode81
Password Security81
Primary Setup Menu81
Secondary Setup Menu (SETUP MORE)82
Setup Mode Menus83
SETUP  CFG: Configuration Information83
SETUP ACAL: Automatic Calibration Option84
SETUP DAS: Internal Data Acquisition System84
SETUP RNGE: Analog Output Reporting Range Configuration84
T200 Physical Ranges84
T200 Analog Output Reporting Ranges84
Figure 5-1: Analog Output Connector Pin out85
Setup  Rnge  Mode86
Table 5-1: IND Mode Analog Output Assignments88
SETUP  PASS: Password Protection95
SETUP  CLK: Setting the Internal Time-Of-Day Clock98
Setting the Time of Day98
Adjusting the Internal Clock's Speed99
SETUP  COMM: Communications Ports100
ID (Machine Identification)100
Figure 5-2. SETUP - COM Menu100
INET (Ethernet)101
COM1[COM2] (Mode, Baude Rate and Test Port)101
SETUP  VARS: Variables Setup and Definition101
Figure 5-3. COMM- Machine ID101
Table 5-3: Variable Names (VARS)102
SETUP  Diag: Diagnostics Functions104
Figure 5-4: Accessing the DIAG Submenus105
Signal I/O106
Analog Output (DIAG AOUT)107
Analog I/O Configuration (DIAG AIO)107
Figure 5-5: Accessing the Analog I/O Configuration Submenus108
Table 5-6: Analog Output Voltage Range Min/Max109
Figure 5-6: Setup for Checking / Calibrating DCV Analog Output Signal Levels113
Table 5-7: Voltage Tolerances for the TEST CHANNEL Calibration113
Figure 5-7: Setup for Checking / Calibration Current Output Signal Levels Using an Ammeter115
Figure 5-8: Alternative Setup Using 250Ω Resistor for Checking Current Output Signal Levels117
Table 5-8: Current Loop Output Check117
Test Chan Output (Selecting a Test Channel Function for Output A4)122
Optic Test124
Electrical Test124
Ozone Gen Override124
Flow Calibration124
Communications Setup and Operation125
Date Terminal / Communication Equipment (DTE DCE)125
Communication Modes, Baud Rate and Port Testing125
Communication Modes126
Figure 6-1. COM - Communication Modes Setup127
Com Port Baud Rate128
Com Port Testing128
Figure 6-2. COM - COM Port Baud Rate128
Figure 6-3. COM - COM1 Test Port129
128130
Ethernet131
Configuring Ethernet Communication Manually (Static IP Address)131
Figure 6-4. COM - LAN /Internet Manual Configuration132
Configuring Ethernet Communication Using Dynamic Host Configuration Protocol (DHCP)133
Figure 6-5. COM - LAN / Internet Automatic Configuration (DHCP)134
Figure 6-6. COM - Change Hostname135
USB Port for Remote Access136
Communications Protocols138
Modbus138
Hessen140
Table 6-5: Teledyne Api's Hessen Protocol Response Modes143
Table 6-6: Default Hessen Status Flag Assignments147
Data Acquisition System (Das) and Apicom149
DAS Structure150
DAS Channels150
Table 7-2: das Data Channel Properties151
Figure 7-1: Default das Channels Setup154
Viewing das Data and Settings155
Editing das Data Channels156
Table 7-3: das Data Parameter Functions159
Remote das Configuration168
DAS Configuration Via APICOM168
Figure 7-2: APICOM Remote Control Program Interface168
Figure 7-3: Sample APICOM User Interface for Configuring the das169
DAS Configuration Via Terminal Emulation Programs170
Figure 7-4: das Configuration through a Terminal Emulation Program170
Remote Operation171
Computer Mode171
Remote Control Via APICOM171
Interactive Mode172
Remote Control Via a Terminal Emulation Program172
Table 8-2: Teledyne Api's Serial I/O Command Types173
Remote Access by Modem174
Figure 8-1: Remote Access by Modem175
Password Security for Serial Remote Communications177
Calibration Procedures179
Before Calibration180
Required Equipment, Supplies, and Expendables180
Calibration Gases181
Data Recording Devices183
Manual Calibration Checks and Calibration of the T200 Analyzer in Its Base Configuration183
Conversion Efficiency (CE)183
Setup for Basic Calibration Checks and Calibration184
Figure 9-1: Set up for Manual Calibrations/Checks of T200'S in Base Configuration W/ a Gas Dilution184
Figure 9-2: Set up for Manual Calibrations/Checks of T200'S in Base Configuration W/ Bottled Gas184
Performing a Basic Manual Calibration Check185
Performing a Basic Manual Calibration186
Manual Calibration with the Internal Span Gas Generator188
Performing "Precision" Manual Calibration When Internal Span Gas (IZS) Generator Option Is Present188
Figure 9-3: Pneumatic Connections for T200 Precision Calibration When IZS Generator Present188
Setup for Calibration with the Internal Span Gas Generator189
CAL on no189
Feature189
Performing a Manual Calibration Check with the Internal Span Gas Generator191
Performing a Manual Calibration with the Internal Span Gas Generator192
Manual Calibration and Cal Checks with the Valve Options Installed195
Setup for Calibration Using Valve Options195
Manual Calibration Checks with Valve Options Installed196
Manual Calibration Using Valve Options197
Automatic Zero/Span Cal/Check (Autocal)199
Table 9-3: Autocal Attribute Setup Parameters200
Table 9-4: Example Autocal Sequence201
SETUP  ACAL: Programming and AUTO CAL Sequence202
Calibration Quality Analysis205
Gas Flow Calibration206
Epa Protocol Calibration207
Instrument Maintenance209
Maintenance Schedule209
Table 11-1: T200 Maintenance Schedule210
Predictive Diagnostics211
Maintenance Procedures212
Replacing the Sample Particulate Filter212
Figure 11-1 Replacing the Particulate Filter212
Changing the Odryer Particulate Filter213
Changing the Ozone Cleanser Chemical214
Maintaining the External Sample Pump (Pump Pack)216
Changing the Pump DFU Filter217
Changing the Internal Span Gas Generator Permeation Tube218
Changing the External Zero Air Scrubber (OPT 86C)218
Changing the no Converter221
Cleaning the Reaction Cell223
Replacing Critical Flow Orifices225
Checking for Light Leaks226
Checking for Pneumatic Leaks227
Troubleshooting & Service229
General Troubleshooting230
Fault Diagnosis with WARNING Messages230
Table 12-1: Front Panel Warning Messages232
Fault Diagnosis with Test Functions234
Diag  Signal I/O: Using the Diagnostic Signal I/Ofunction235
Figure 12-1: Example of Signal I/O Function236
Using the Analog Output Test Channel237
Using the Internal Electronic Status Leds238
CPU Status Indicator238
Relay PCA Status Leds238
Table 12-5: Relay PCA Status LED Failure Indications239
Gas Flow Problems240
Zero or Low Flow Problems240
Calibration Problems244
Negative Concentrations244
No Response245
Unstable Zero and Span245
Inability to Span - no SPAN Button (CALS)246
Inability to Zero - no ZERO Button (CALZ)246
Non-Linear Response246
Discrepancy between Analog Output and Display247
Discrepancy between no and NOX Slopes248
Other Performance Problems248
Excessive Noise248
Slow Response248
Auto Zero Warnings249
Subsystem Checkout250
AC Main Power250
DC Power Supply251
I 2 C Bus252
Lcd/Display Module252
Relay PCA252
Motherboard253
Nox253
Figure 12-5: Typical Set up of Status Output Test255
Table 12-11: T200 Control Input Pin Assignments and Corresponding Signal I/O Functions256
Pressure / Flow Sensor Assembly257
Cpu258
Communications258
NO2  no Converter259
Determining CE by Simplified GPT Calibration264
Photomultiplier Tube (PMT) Sensor Module267
PMT Preamplifier Board269
PMT Temperature Control PCA270
O 3 Generator271
Internal Span Gas Generator and Valve Options272
Temperature Sensor273
Service Procedures274
Disk-On-Module Replacement Procedure274
Sample and Ozone Dryer Replacement275
Generator Replacement275
PMT Sensor Hardware Calibration276
Replacing the PMT, HVPS or TEC278
Removing / Replacing the Relay PCA from the Instrument281
Frequently Asked Questions282
Technical Assistance284
Principles of Operation285
Measurement Principle285
Chemiluminescence Creation in the T200 Reaction Cell285
Chemiluminescence Detection in the T200 Reaction Cell287
Nox287
Auto Zero289
Measurement Interferences290
Table 13-1: List of Interferents292
Pneumatic Operation293
Sample Gas Flow293
Flow Rate Control - Critical Flow Orifices295
Table 13-3: T200 Gas Flow Rates297
Ozone Gas Generation and Air Flow298
Figure 13-8: Ozone Generator Principle299
Figure 13-10: T200 Sample Dryer300
Pneumatic Sensors302
Electronic Operation304
Overview304
Cpu306
Figure 13-12: CPU Board306
Motherboard307
Relay PCA312
Figure 13-14: Relay PCA P/N 045230100 with AC Relay Retainer in Place313
Figure 13-15: Status LED Locations – Relay PCA314
Figure 13-16: Heater Control Loop Block Diagram316
Table 13-5: Thermocouple Configuration Jumper (JP5) Pin-Outs317
Sensor Module318
Photo Multiplier Tube (PMT)318
PMT Preamplifier319
Figure 13-19: PMT Preamp Block Diagram320
PMT Cooling System321
Pneumatic Sensor Board322
Power Supply/Circuit Breaker323
AC Power Configuration324
Figure 13-23: Location of AC Power Configuration Jumpers325
Figure 13-24: Pump AC Power Jumpers (JP7)326
Figure 13-25: Typical Set up of AC Heater Jumper Set (JP2)327
Figure 13-26: Typical Jumper Set (JP2) Set up of Heaters328
Front Panel Touchscreen/Display Interface329
LVDS Transmitter Board330
Front Panel Touchscreen/Display Interface PCA330
Software Operation330
Adaptive Filter331
Temperature/Pressure Compensation (TPC)331
Calibration - Slope and Offset332
Glossary333
Index337
Appendix A-1: Software Menu Trees, Version 1.1.0 (T200, T204)/Kb7 (200E)347
Appendix A-2: Setup Variables353
Appendix A-3: Warnings and Test Measurements354
Appendix A-4: Signal I/O Definitions360
Appendix A-5: Trigger Events and das Parameters366
Appendix A-6: Terminal Command Designators370
Appendix A-7: Modbus Register Map372

Teledyne T201 User Manual

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Brand	Teledyne
Model	T201
Category	Measuring Instruments
Language	English