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Teleflex Marine SeaSTAR OPTIMUS Steering System - User Manual

Teleflex Marine SeaSTAR OPTIMUS Steering System
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OPERATION INSTRUCTIONS
AND USERS MANUAL
www.teleflexmarine.com
ISO 9001
Electronic Power Steering
for Outboard Powered Vessels
MANUFACTURED BY
MARINE CANADA ACQUISITION
LIMITED
PARTNERSHIP DBA TELEFLEX
CANADA
MEMBER
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Summary

1.0 SAFETY INFORMATION

General Safety Warnings

Warnings regarding system installation and personal safety precautions.

Prior to Every Use Checks

Pre-operation inspection checklist for safe system use.

Safety During Use

Safety guidelines and procedures to follow while operating the boat.

Safety After Use

Recommended steps for cleaning and maintenance after using the system.

Routine Maintenance Guidelines

Guidelines for maintaining the steering system as directed in Section 7.

Safety Labels

Hydraulic Pump Label

Details and warnings associated with the hydraulic pump label.

Pump Control Module (PCM) Label

Information and warnings found on the PCM label.

SmartCylinder Label

Information and warnings present on the SmartCylinder label.

Steering Service Valve Label

Details and warnings related to the steering service valve label.

ABBREVIATIONS

2.0 INTRODUCTION

Welcome

Welcomes the user to the electronic power steering system.

Optimus EPS System Overview

Provides a general description of the Optimus EPS steering system components and function.

2.3 Optimus EPS System Diagram

3.0 FIRST TIME OPERATION

Electronic Helm(s)

Identifies and illustrates the various types of electronic helms used in the system.

Circuit Breakers

Explains the location and type of circuit breakers for the Optimus EPS System.

Pump Control Module (PCM)

Hydraulic Pumps

SmartCylinders

Steering Service Valves

CANtrak Display

3.2 Initial Start Up

3.3 System Inspection

Check Steering Fluid Level

Procedure for checking the steering fluid level in all steering pumps.

Verify Steering Response

Steps to verify immediate steering response when turning the steering wheel.

Inspect Hoses and Cables

Inspection of steering hoses, fittings, and cables for wear, kinks, or leaks.

Check Control Components

Check for binding, loose, worn, or leaking steering or shift/throttle controls.

Verify Control Handle Response

Verify proper shift and throttle response for all control handles.

Check CANtrak Display for Warnings

Verify that no alarms or warnings are shown on the CANtrak display.

3.4 Installation Checks

Interference Checks

Confirm no interference between steering components, splashwell, or engines.

Sensor Cable Installation

Confirm proper installation and securing of the SmartCylinder sensor cable.

3.5 Initial Sea Trial

4.0 SYSTEM USE

Before Each Use

Outlines the pre-use system inspection steps to ensure safe operation.

Multiple Station Boats

Explains system operation on boats with multiple helm stations.

4.3 Autopilot Operation

5.0 CANtrak DISPLAY

Purpose of CANtrak Display

Describes the functions and purposes of the CANtrak display.

5.2 CANtrak Display Navigation

5.3 CANtrak Display Map - All Helms Active

5.4 All Helms Active Screens

All Helms Active Mode

Describes the All Helms Active screen and its functions.

Diagnostics (DIAG) Screen

Details the Diagnostics screen for system diagnostics and node information.

5.4.3 Adjust (ADJ) Screen

Low Speed Turns

Setting for the number of turns at low speeds, adjustable range 3.5 to 8.

High Speed Turns

Setting for the number of turns at high speeds, adjustable range 3.5 to 8.

Low Speed Steering Effort

Steering resistance at low speeds, adjustable between 1 and 100.

High Speed Steering Effort

Steering resistance at high speeds, adjustable between 1 and 100.

Autopilot Engaged Steering Effort

Steering resistance when autopilot is engaged, adjustable 0-100.

5.4.4 Display (DISP) Screen

6.0 SYSTEM FAULTS & HAZARDS

Hazard Definitions

Defines "Danger" and "Warning" faults and their implications for system operation.

6.2 System Fault Handling

Danger Fault Handling

Describes how the system responds to and displays danger faults.

6.2.2 Limp Home

6.2.3 Warning Fault Handling

Buzzer Indicators

Reduced Performance

Steering Fluid Requirements

7.0 MAINTENANCE

Owner Pre-Use Maintenance

Pre-use inspection steps for end-users.

Owner Post-Use Maintenance

Post-use cleaning procedures for end-users.

Mechanic Maintenance Schedule

Maintenance tasks for qualified mechanics at specified intervals.

8.0 TROUBLESHOOTING GUIDE

CANtrak Not Turning ON

Troubleshooting steps for when the CANtrak display does not turn on.

Wheel Turn Setting Issues

Troubleshooting steps for issues with high/low speed wheel turn settings.

Single Engine Steering Failure

Troubleshooting steps when one engine does not steer but CANtrak is on.

9.0 REPLACEMENT PARTS

SeaStar Electronic Power Steering Fluid

Information on the recommended steering fluid and part numbers.

10.0 WARRANTY

Statement of Limited Warranty

Details the limited warranty statement for Teleflex Canada products.

10.2 Return Goods Procedure

A APPENDIX

Specifications

System specifications including voltage, pressure, turns, and oil type.

Teleflex Marine SeaSTAR OPTIMUS Steering System Specifications

General IconGeneral
Voltage12V or 24V
FeaturesPower Assist
WeightVaries by configuration
Hose TypeHydraulic hoses
FeedbackPrecise and responsive steering feedback
InstallationProfessional installation recommended

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