Telesis TMP4500E User Manual

TMP4500E/TMC600 Marking System
78811A © 2014 Telesis Technologies, Inc. – All Rights Reserved 1 of 9
SYSTEM OVERVIEW
The Telesis
®
TMP4500E marking system permanently prints
messages into a variety of materials such as steel, aluminum, and
plastic. A hardened pin is accelerated to indent dot matrix
characters into the item being marked at depths up to .45 mm
(.018 in.) in mild steel. Character shape, size, density, and location
are determined by the user through the marking system software.
The Marking Head is an electromechanical marker. A metal-
formed cover houses the internal, mechanical components that
position the pin cartridge. An electric solenoid fires the marking
pin and an internal spring returns the pin to its idle position within
the cartridge. The marking head moves the pin cartridge through
X- and Y-axis rectilinear motions to reach the correct position for
each dot of the characters to be marked. The system software
automatically controls pin extension to mark the message.
The marker uses two stepper-motor drives to rapidly and
accurately position the pin at coordinate-defined locations in the
marking window within .006 mm (.00024 in.). The marker
accommodates the rigorous dynamics of impacting, rebounding,
and rapid positioning of the marking pin through a linear
rail/ball bearing saddle assembly, ceramic-coated guide
shaft/linear bushing assemblies, and drive motors with
concentric, linear drive screws.
The lightweight and portable TMP4500E is designed for remote
operation. The hand-held marker incorporates a pistol grip
handle with a Start Print pushbutton switch. A rear-mounted
handle provides additional stability during marking. It can be
used in virtually any orientation.
The integral standoff with its padded front surface is held
against the marking surface while marking. The standoff can be
adjusted forward and aft to change the pin stroke..
The integral standoff with its padded front surface is held
against the marking surface while marking. The standoff can be
adjusted forward and aft to change the pin stroke.
A tapped hole is provided in the top of the marking head
(beneath the label) to allow for installation of an eye bolt. The
eyebolt allows the marker to be suspended from a mechanical-
assist device such as a cable or cable balancer.
The Pin Cartridge, machined from engineered plastic
materials, offers long life with little maintenance. Screws attach
the pin cartridge to the marking head for easy removal, cleaning,
and pin replacement. The cartridge/solenoid assembly can be
configured for Long Throw or Short Throw operation. Long
Throw configuration allows for deeper marks while Short
Throw configuration allows for faster marking.
The Marking Pins are made of carbide and are available in 30°
and 45° cone angles.
The Marker Cable connects the marker to the controller. The
cable is 4 m (13 ft.) long and is pre-wired to the marking head.
TMC600 Controller runs the MerlinTouch PS software and
provides the user interface for operating the marking system. The
controller features an integrated, 10-in., high-resolution, touch
screen monitor in the top panel. The back panel of the controller
provides the electrical interface for connecting to optional, remote
I/O sources. See TMC600 Controller Specifications for details.
SYSTEM OPTIONS
• Bar Code Scanner
• Bar Code Wand
• Logo/Font Generator Software
• Marking Head Extension Cables
• TMC600 Controller Wall-mounting Bracket Kit
• USB mouse and Keyboard
• Tool Stand (for fixed-mounting applications)
TMP4500E/600 Marking System – General Arrangement

Telesis TMP4500E Specifications

General

Brand	Telesis
Model	TMP4500E
Category	Label Maker
Language	English

Summary

System Overview

System Options

System Setup

TMP4500E Marking Head Specifications

Dimensions

Physical dimensions and diagrams of the marking head.

Rating

Specifies the NEMA rating for the marking head.

Weight

Details the weight of the marking head and cable assembly.

Noise

Reports sound pressure levels during operation.

Vibration

Details hand-arm vibration levels during operation.

Marking Area

Specifies the maximum printable area of the marking head.

Pin Types

Describes available pin cone angles.

Pin Stroke

Details the maximum pin extension for marking.

Operating Temp

Specifies the operational temperature range.

Humidity

Specifies the operational humidity range.

TMP4500E Marking Head Characteristics

Marking Characteristics

Details character size, rotation, and resolution capabilities.

Marking Speeds

Reports marking speed for specific character sizes and depths.

Marking Noise

Provides detailed sound pressure level test results.

Vibration Data

Presents detailed vibration test results and parameters.

Pin Life

Discusses factors affecting pin lifespan.

TMC600 Controller Specifications

Integrated Processor

Identifies the controller's internal processor.

Integrated Monitor

Details the specifications of the touch screen monitor.

Compliance

States the compliance certification of the controller.

Rating

Specifies the NEMA rating for the controller.

Configurations

Lists mounting options for the controller.

Dimensions

Provides physical dimensions and diagrams of the controller.

Weight

Details the weight of the controller and mounting kit.

Operating Temp

Specifies the operational temperature range for the controller.

Operating Humidity

Specifies the operational humidity range for the controller.

Power Requirements

Details voltage and current requirements for the controller.

Cooling

Describes the controller's cooling system.

Filtering

Mentions the integrated contaminant filter.

Communications

Lists supported communication interfaces.

Input Signals

Details the types and number of input signals.

Output Signals

Details the types and number of output signals.

TMC600 Controller Environmental Considerations

Contaminants

Discusses protection against contaminants for the controller.

EMI Susceptibility

Advises on avoiding electromagnetic interference.

System Software

MerlinTouch PS Software

Describes the graphical user interface and pattern design tools.

Touch Screen User Interface

TMC600 Controller Interface Panel

RS-232 Interface

Explains connection to remote serial devices.

TTL Interface

Describes connection for external control devices.

Discrete I/O Interface

Details connection to PLCs or other DC I/O sources.

USB Interface

Covers connection for mouse, keyboard, and storage.

Ethernet Interface

Explains connection via local area network (LAN).

VGA Interface

Discusses connecting an external monitor for diagnostics.

Auxiliary Axis Interface

Covers connection for optional motion devices.

Discrete I/O Controls

Input Signals

Lists input signals for pattern selection and print control.

Output Signals

Details output signals indicating print status.

Host Communications

RS-232 Interface

Describes serial communication with host computers.

TCP/IP Interface

Explains Ethernet communication over a LAN.

Programmable Protocol

Details protocol for simple, one-way communications.

Message Type

Explains how message types are recognized and processed.

Extended Protocol

SOH

ASCII Start of Header character.

TYPE

Defines message meaning and content type.

[##] Station ID

Optional two-digit ASCII for controller station ID.

STX

ASCII Start of Text character.

[DATA]

Optional character string for message data.

ETX

ASCII End of Text character.

BCC

Optional Block Check Code for fault detection.

CR

ASCII Carriage Return character.

Trademarks