Terex ASV SR70

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Table of Contents2
Product Safety6
Chapter Overview6
Safety Messages6
Information Messages6
Basic Precautions6
Safety Labels6
Protective Equipment7
Entering and Exiting7
Lifting7
Hot Fluids and Components7
Corrosion Inhibitor7
Batteries7
Pressurized Items7
Repair8
Work Tools8
Asbestos Information9
Machine Labels and Decals9
Product Identification Number9
Engine Serial Number9
Machine Label and Decal Examples10
Technical Specifications12
Specifications (SR-80)12
Engine12
Transmission12
Drive Pumps12
Charge Pump12
Drive Motors12
Pilot Controls12
Auxiliary Pump12
Lift Arm Control Valve12
Specifications (SR-70)13
Engine13
Transmission13
Drive Pumps13
Charge Pump13
Drive Motors13
Pilot Controls13
Auxiliary Pump13
Lift Arm Control Valve13
Oil Cooler13
Circuit Diagrams14
Chapter Overview14
Hydraulic Charge Circuit14
Hydraulic Auxiliary Circuit15
Hydraulic Drive Circuit16
Lift Arm Control Valve17
Hydraulic Pilot Generation Solenoid Block18
Electrical Attachment Outlet19
Drive Control (Line Routing)20
Lift Arm Control (Line Routing)21
Maintenance22
Chapter Overview22
Personal Safety22
Lift-Arm Brace22
Tilt-Up Cab23
Jacking Procedure23
Grease Fittings24
Undercarriages24
Track Tension25
Drive Sprocket Rollers26
Track Removal27
Track Installation29
Air Cleaner31
Fuel Filter32
Water Separator32
Accessory Belt Tension33
Fan Belt Removal/Installation34
A/C Belt Removal/Installation34
Engine Oil/Filter Change35
Engine Oil Specifications36
Oil Level Check36
Hydraulic Fluid/Filter Change37
Radiator/Oil Cooler (Cleaning)38
Engine (Cleaning)38
Case Drain Filter39
Fuse Panel39
Machine Controls and Instrumentation42
Chapter Overview42
Machine Controls42
Drive Control42
Throttle42
Switches43
Operator Enclosure44
Chapter Overview44
Personal Safety44
Machine Preparation44
Removal & Installation44
Door Gas Spring44
Removal Procedure45
Pillar Switch Panels45
Removal Procedure46
Gauge Clusters46
Seat47
Removal Procedure47
Interior Side Panel, LT47
Removal Procedure48
Interior Side Panel, RT48
Removal Procedure49
Lap Bar Assist Gas Spring49
Chassis and Fuel Tank50
Chapter Overview50
Personal Safety50
Machine Preparation50
Removal & Installation50
Fuel Sending Unit50
Fuel Tank51
Footwell53
Removal Procedure54
Foot Throttle Assembly54
Hood Assembly54
Installation Procedure55
Radiator and Oil Cooler56
Chapter Overview56
Personal Safety56
Machine Preparation56
Removal & Installation56
Fan Guard56
Removal Procedure57
Fan & Shroud57
Removal Procedure58
Radiator/Oil Cooler58
Removal58
Installation58
Hydraulic Reservoir60
Chapter Overview60
Personal Safety60
Machine Preparation60
Removal & Installation60
Removal Procedure66
Installation Procedure67
Suction Screen67
10. Lift-Arm/Drive Controls68
Chapter Overview68
Personal Safety68
Machine Preparation68
Removal & Installation68
Joystick69
Lift Arm Float Magnet70
Removal70
Installation70
Lift Arm Control Valve71
Removal71
Installation71
11. Hydraulic Pumps/Motors72
Chapter Overview72
Personal Safety72
Machine Preparation72
Removal & Installation72
Charge Pump72
Auxiliary Pump74
Tandem Drive Pump75
Drive Motor77
12. Engine80
Chapter Overview80
Personal Safety80
Removal & Installation80
Battery80
Exhaust System81
Air Cleaner83
Removal Procedure84
Engine84
13. Undercarriage88
Chapter Overview88
Personal Safety88
Machine Preparation88
Removal & Installation88
15" Idler Wheel (SR-80)88
Removal Procedure90
Removal & Service Procedure90
Idler Hub95
14. Lift-Arm Components100
Chapter Overview100
Personal Safety100
Machine Preparation100
Removal & Installation100
Lift Cylinder100
Bucket/Tilt Cylinder102
15. Quick Attach106
Chapter Overview106
Personal Safety106
Machine Preparation106
Removal & Installation106
Locking Pin106
Removal Procedure108
Pivot Pin108
Hydraulic Component Service110
Chapter Overview110
Personal Safety110
Hydraulic Cylinder110
Drive Motor (Brake Portion)115
Drive Motor (Motor Portion)117
Drive Pump (Drive Relief Valves)118
Disassembly & Adjustment118
Posi-Power Relief Valve119
Drive Pump119
Auxiliary Pump123
Hydraulic Pressure/Flow126
Chapter Overview126
Personal Safety126
Contamination Inspection126
Charge Pressure Check & Adjust126
Lift Arm Pressure Check129
Drive Pressure Check129
Troubleshooting130
Auxiliary Flow Test131
18. Troubleshooting134
Chapter Overview134
Personal Safety134
Visual Inspection134
Engine/Machine Troubleshooting136
Lubricant and Fuel Specifications138
Chapter Overview138
Service Aids and Supplements140
General Torque Specifications140

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