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Terex PT30 User Manual

Terex PT30
85 pages
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8/17/2016
Operation and Maintenance
Manual
PT30
SN DTA5573-Current
English
USA
Language:
Geographic Region:
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This manual is complements of
TrackLoaderParts.com
The world's best source for Terex parts.
Track Loader Parts 6543 Chupp Road Atlanta, Georgia 30058 USA (800)616-8156

Table of Contents

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Terex PT30 Specifications

General IconGeneral
BrandTerex
ModelPT30
CategoryCompact Loader
LanguageEnglish

Summary

Introduction

Product Identification (PIN)

Identifies the machine's serial number and location on the identification plate.

Manual Overview and Usage

Provides an introduction to the manual's purpose, intended audience, and general usage.

Safety Alert Symbol Explained

Explains the hazard warning symbol and its importance for personal injury.

Intended Use and Limitations

Defines the proper applications and design purpose of the equipment.

Copyright and Warranty Details

Outlines copyright restrictions and warranty coverage for the Terex PT-30.

Safety Information

Safety Alert System and Hazard Classification

Explains hazard symbols, signal words (Danger, Warning, Caution), and their meanings.

Standard Symbols Identification

Lists common symbols found on the machine and their definitions.

Graphical Symbols and Avoidance Measures

Illustrates hazards with pictorial symbols and provides avoidance actions.

ANSI Safety Signs and Locations

Shows the placement of ANSI safety signs on the machine and their corresponding descriptions.

ISO Safety Signs and Locations

Shows the placement of ISO safety signs on the machine and their corresponding descriptions.

General Safety Guidelines

Provides essential safety rules for machine operation and maintenance.

Personal Protection Equipment (PPE) Requirements

Specifies necessary personal protective equipment for safe operation and maintenance.

Hazard Zone Definition and Safety Distance

Defines the hazardous area around the machine and required safety distances.

Operator Qualifications and Responsibilities

Outlines who can operate the machine and their duties for safe operation.

Machine Stability and Safe Operation

Provides guidelines to ensure machine stability and prevent rollovers.

Fire Prevention Strategies

Details precautions to minimize the risk of fire during operation and maintenance.

Crush and Burn Hazard Avoidance

Advises on avoiding crushing hazards and burns from hot components.

Pre-Operation Checks and Starting Procedure

Covers essential checks before operating and safe starting procedures.

Jobsite Safety and Site Awareness

Covers safety considerations specific to the work site environment and hazards.

Parking, Towing, and Retrieving Safely

Details procedures for parking, towing, and retrieving the machine safely.

Safe Transport and Securing Practices

Provides instructions for safely loading, securing, and transporting the machine.

Maintenance Safety Protocols

Outlines critical safety measures to be taken before and during maintenance work.

Battery Handling and Safety Precautions

Covers precautions for handling the battery due to its corrosive nature.

Hydraulic Hose and Line Safety

Details safety guidelines for inspecting and replacing hydraulic hoses and lines.

Technical Data

General Structure and Component Identification

Identifies major machine parts with a diagram and key.

Machine Views, Dimensions, and Weights

Displays overall machine views with critical dimensions and weights.

Engine and Electrical System Specifications

Lists details about the engine, electrical system, battery, and alternator.

Undercarriage, Transmission, and Hydraulics

Provides information on undercarriage, transmission, and auxiliary hydraulics systems.

Operating Specifications and Capacities

Outlines tipping load and operating capacities at different tip loads.

Service Capacities and Fluid Specifications

Details capacities for fluids and specifies fluid types and recommendations.

Machine Description and Controls

Display Elements and Indicators Overview

Identifies and explains switches, indicators, and gauges on the control panel.

Pilot Joystick Control Functions

Describes the operation of pilot joysticks for machine speed, direction, and lift arm functions.

Throttle Lever Operation and RPM Control

Explains how to use the throttle lever to adjust engine RPM.

Auxiliary Hydraulics System Operation

Details connecting and operating the auxiliary hydraulic system for attachments.

Electric Attachment Control Interface

Explains the use of buttons on joysticks for electrical control of attachments.

Emergency Exit Procedures from Cab

Describes how to use the door and rear hatch as emergency exits.

Operation Procedures

General Operation and Safety Information

Provides general guidance on operating the Terex Compact Track Loader safely.

Pre-Operation Safety Checklist

Lists essential checks to perform before starting the machine for safe operation.

Machine Starting Procedure Steps

Step-by-step instructions for safely starting the machine's engine.

Surface Preservation and Turning Techniques

Offers advice on operating on finished surfaces like turf to minimize ground disturbance.

Bucket Operations: Filling, Grading, Leveling

Details processes for filling, grading, and leveling material with the bucket.

Loading and Securing Attachments

Provides instructions for loading material and securely fastening attachments.

Unfastening Attachments and Operation on Inclines

Explains detaching implements and safety for operating on inclines.

Shut-Down Procedure and Lift Arm Brace

Outlines safe shut-down steps and lift arm brace engagement.

Transportation

Safe Machine Transport Procedures

Provides essential precautions for safely transporting the machine with a vehicle.

Towing and Retrieving Machine Safely

Explains the specific steps for towing or retrieving the machine.

Loading and Unloading Machine Safely

Details the safe procedures for loading and unloading the machine.

Lifting Machine with Optional Kit

Addresses the proper use of a lifting kit for raising the machine.

Maintenance

General Maintenance Importance and Schedule

Emphasizes the role of maintenance and outlines key intervals.

Care, Cleaning, and Lubrication Points

Provides instructions for cleaning, care, and indicates lubrication points.

Engine Oil and Filter Maintenance

Details checking, changing engine oil, and replacing the oil filter.

Hydraulic System Maintenance

Explains changing hydraulic oil, replacing hydraulic filter, and checking belts.

Fuel and Air System Maintenance

Covers draining water separator, changing fuel filter, and air cleaner service.

Undercarriage and Track Maintenance

Details undercarriage inspection, cleaning, and track tension checks.

Sprocket Roller and Air Cleaner Maintenance

Advises on inspecting drive sprocket rollers and servicing air cleaner elements.

Cooling System and Chassis Cleaning

Explains cleaning radiator, oil cooler, engine coolant change, and chassis cleaning.

Electrical System and Storage Procedures

Covers checking electrical system fuses and preparing the machine for storage.

California Proposition 65

Hazardous Substance Warning

Warns about exposure to lead, diesel exhaust, and used engine oil as per California law.

Service Log

Maintenance and Service Record Entry

A logbook for recording service performed and notes for tracking machine history.

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