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General| Brand | Terex |
|---|---|
| Model | Genie GTH-4017 EX |
| Category | Compact Loader |
| Language | English |
Read and understand safety rules and operating instructions before maintenance or repair.
Publication reproduction and modification rights reserved by TEREXLIFT srl.
Contact details for Terexlift and Genie websites and email.
Chassis serial number is punched on the front left part of the chassis side member.
Plates for components not manufactured by Terexlift are located where originally applied.
Diagram and explanation for reading the machine's serial number.
Details the mechanical energy source and hydraulic systems for GTH-4017EX and GTH-4514EX.
Details the mechanical energy source and hydraulic systems for GTH-4013EX.
Schematic diagram of the hydraulic circuit for GTH-4017EX and GTH-4514EX models.
Schematic diagram of the hydraulic circuit for the GTH-4013EX model.
Explains the meaning and use of safety symbols like Danger, Warning, Caution, and Notice.
Emphasizes training, understanding manuals, and using appropriate PPE for personal safety.
Covers fire safety, maintaining tools and work areas, and proper ventilation.
Outlines health, physical, mental, and training requirements for service personnel.
Provides a table of dimensions (Height, Width, Wheelbase, etc.) for GTH models.
Specifies obstruction angle, departure angle, and ambient temperature limits.
Details the weight of the machines with forks.
Lists max speed, max uphill slope, towing capacity, and chassis levelling.
Details lifting height, reach, lifting capacity, and floor loading.
Specifications for forks and the Perkins diesel engine (make, displacement, power).
Provides hydraulic output, pressure, voltage, and tension specifications.
Specifies machine sound levels and vibration levels at the seat.
Lists capacities for fuel, oil, and coolant, and recommended product types.
Provides SAE and Metric fastener torque specifications for various grades.
Lists recommended Loctite products for thread locking, sealing, and gaskets.
Guidelines and safety measures for handling heavy parts with hoisting equipment.
Provides guidance on safely disconnecting, replacing, and mounting flexible hydraulic hoses.
List of recommended spare parts with codes and quantities for the GTH-4013EX model.
List of recommended spare parts with codes and quantities for GTH-4017EX and GTH-4514EX.
Instructions for installing the extensimetric cell as part of the DLE system.
Procedure for calibrating the DLE system, including entering calibration mode and sequence.
Load charts for GTH-4013EX on outriggers and on tyres.
Load charts for GTH-4017EX on outriggers and on tyres.
Load charts for GTH-4514EX on outriggers and on tyres.
Explains the functions displayed during DLE system calibration mode.
Lists and explains alarm codes for the DLE system, including E2PROM Error and CELL errors.
Emphasizes that inspections must be done by trained personnel at indicated intervals.
Explains the division of maintenance tasks into 7 groups based on frequency.
Daily and first 10 working hours checks including oil levels, bolts, and leaks.
Checks for operator manual, labels, engine oil, filters, hydraulic oil, greasing, and lighting.
Weekly checks including machine efficiency, alternator belt, tyre inflation, and radiator fins.
Monthly checks for gear oil levels, engine air filter, electrical cables, and battery electrolyte.
Checks for engine exhaust smoke, screw tightening, backlash, and hydraulic oil filter changes.
Diagnoses issues when the dashboard is not powered upon turning the key.
Addresses problems preventing the engine from starting.
Troubleshooting steps when the starter motor engages but the engine fails to start.
Addresses issues related to the machine not moving or having low drive power.
Troubleshooting for steering system issues, including selection and action.
Diagnoses problems with boom movement, jerking, or out-of-sequence telescoping.
Detailed schematic of the hydraulic circuit for GTH-4017EX and GTH-4514EX.
Detailed schematic of the hydraulic circuit for the GTH-4013EX.
Electrical schematic diagram for the GTH-4013EX model.
Electrical schematic diagram for GTH-4017EX and GTH-4514EX models.
Table listing jobs, operators needed, and expected time in hours for various repairs.
Step-by-step procedure for disassembling the boom raising cylinder.
Step-by-step procedure for disassembling the fork balance cylinder.
Procedure for disassembling boom extension cylinders for GTH-4017EX/4514EX.
Procedure for disassembling boom extension external cylinder for GTH-4013EX.
Procedure for disassembling boom extension internal cylinder for GTH-4013EX.
Step-by-step guide for removing the engine from the machine.
Procedure for disassembling hydraulic pumps.
Step-by-step guide for disassembling the hydraulic motor.
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