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PT100 Forestry
Terex PT100 Forestry User Manual
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8/17/2016
Service Repair Manual
PT100 Forestry
SN All
English
All
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This manual is complements of
TrackLoaderParts.com
The world's best source for Terex parts.
Track Loader Parts 6543 Chupp Road Atlanta, Georgia 30058 USA (800)616-8156
2
Table of Contents
Default Chapter
2
Table of Contents
2
1 Product Safety
4
Chapter Overview
4
Basic Precautions
4
Safety Labels
4
Personal Protective Equipment
4
Entering and Exiting
5
Lifting
5
Hot Fluids and Components
5
Corrosion Inhibitor
5
Batteries
5
Pressurized Items
5
Repair
6
Attachments
7
Machine Labels and Decals
7
Product ID Number
7
Safety Label Examples
7
2 Technical Specifications
10
Specifications
10
Engine
10
Transmission
10
Drive Motors
10
Control Handles
10
Auxiliary Pump
10
Loader Valve
10
Cooler
10
3 Circuit Diagrams
12
Hydraulic Charge Circuit
12
Hydraulic Auxiliary Circuit
13
Hydraulic Drive Circuit
14
Lift Arm Control Valve
15
Electrical Attachment Outlet
17
4 Machine Controls and Instrumentation
18
Chapter Overview
18
Machine Controls
18
Loader Control
18
Drive Control
18
Throttle
18
Switches
19
5 Operator Enclosure Disassembly
20
Chapter Overview
20
Personal Safety
20
Machine Preparation
20
Operator Enclosure Disassembly and Assembly Procedures
20
Gauge Panel Removal and Installation
20
Gauge Panel Removal
20
Gauge Panel Installation
21
Ignition Switch Removal and Installation
21
Ignition Switch Removal
21
Ignition Switch Installation
22
Gauge Removal and Installation
23
Gauge Removal
23
Gauge Installation
23
Head Light Removal and Installation
24
Head Light Removal
24
Head Light Installation
24
6 Fuel Tank Disassembly and Assembly
26
Chapter Overview
26
Personal Safety
26
Machine Preparation
26
Disassembly and Assembly Procedures
26
Fuel Sending Unit Removal & Installation
26
Fuel Sending Unit Removal
26
Fuel Sending Unit Installation
27
Fuel Tank Removal
27
Fuel Tank Installation
28
7 Radiator/Oil Cooler Disassembly
30
Chapter Overview
30
Personal Safety
30
Machine Preparation
30
Radiator/Oil Cooler Disassembly and Assembly Procedures
30
Fan Guard Removal and Installation
30
Fan Guard Removal
31
Fan Guard Installation
31
Fan Removal
31
Fan Installation
31
Radiator/Cooler Removal
32
Radiator/Cooler Installation
34
Reversible Fan Compressor and Control Box Removal
34
Reversible Fan Compressor and Control Box Installation
35
8 Loader/Transmission Controls Disassembly
36
Chapter Overview
36
Personal Safety
36
Machine Preparation
36
Loader/Transmission Controls Disassembly and Assembly Procedures
36
Joystick Removal and Installation
36
Joystick Removal
36
Joystick Installation
37
Loader Float Magnet Removal and Installation
38
Loader Float Magnet Removal
38
Loader Float Magnet Installation
38
9 Hydrostatic & Aux. Pump Disassembly
40
Chapter Overview
40
Personal Safety
40
Machine Preparation
40
Hydrostatic & Hydraulic Pump Disassembly and Assembly Procedures
40
Charge Pump Removal
40
Auxiliary Pump Removal
42
Auxiliary Pump Installation
43
Tandem Pump Removal
43
Tandem Pump Installation
44
Hydraulic Reservoir Clean out
44
Undercarriage Disassembly and Assembly
46
Chapter Overview
46
Personal Safety
46
Machine Preparation
46
Undercarriage Disassembly and Assembly Procedures
46
Sprocket Removal and Installation
46
Sprocket Removal
46
Sprocket Installation
48
Drive Motor Removal
48
Drive Motor Installation
49
Wheel Replacement
49
Wheel Installation
50
14" Wheel Keeper Plates
50
11 Maintenance
52
Chapter Overview
52
Personal Safety
52
Air Cleaner
52
Grease Fittings
54
Undercarriages
54
Track Tension
54
Drive Sprocket Rollers
55
Tilt-Up Canopy
56
Jacking Procedure
57
Lift Arm Brace
58
Track Removal
59
Track Installation
59
Engine Oil & Filter
62
Engine Oil Specifications
64
Hydraulic Fluid & Filter
65
Fuel Filter
66
Case Drain Filter
66
Hydraulic Reservoir (Cleanout)
66
Water Separator
67
Fuse Panel
67
Radiator/Oil Cooler Cleaning
70
Extreme Conditions
71
Cooler Air Flow Test
71
Cab Filtration
73
Fan Cleaning
73
Maintenance Schedule
74
12 Lubricant & Fuel Specifications Specifications
76
13 Troubleshooting
78
Chapter Overview
78
Personal Safety
78
Machine Preparation
78
Preliminary Checkout
78
Visual Inspection
78
14 Hydraulic Pressure (Check & Adjustment)
82
Chapter Overview
82
Personal Safety
82
Charge Pressure Check & Adjustment
82
Lift Arm Pressure Check
85
15 Hydraulic Cylinder & Loader Valve
88
Chapter Overview
88
Personal Safety
88
Disassembly & Assembly
88
Hydraulic Cylinder Disassembly
88
Hydraulic Cylinder Assembly
90
Loader Valve Disassembly
91
Loader Valve Assembly
91
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Terex PT100 Forestry Specifications
General
Brand
Terex
Model
PT100 Forestry
Category
Compact Loader
Language
English
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