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Terex Genie GR-20J User Manual

Terex Genie GR-20J
58 pages
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Operator's Manual
Serial Number Range
GR
-20J
CE
GR
-26J
with
Maintenance
Information
Original Instructions
Third Edition
First Printing
Part No. 1319686GT

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Terex Genie GR-20J Specifications

General IconGeneral
BrandTerex
ModelGenie GR-20J
CategoryLifting Systems
LanguageEnglish

Summary

Introduction

About This Manual

Provides context on the manual's purpose and user safety.

Intended Use and Familiarization Guide

Details the machine's intended purpose and operator familiarization requirements.

Product Identification

Explains where to find the machine's serial number and its importance.

Introduction Continued

Platform Controls Symbology

Illustrates and explains symbols for platform-based machine controls and movements.

Ground Controls Symbology

Illustrates and explains symbols for ground-based machine controls and movements.

Sequential and Interlocked Functions

Describes sequential and interlocked functions, and limitations of use for machine operations.

Bulletin Distribution and Compliance

Information on safety bulletins and compliance with manufacturer recommendations.

Contacting the Manufacturer

Guidelines on when and how to contact Genie for support or information.

Machine Ownership Transfer

Instructions for updating owner information to receive important machine updates.

Safety Sign Maintenance and Hazard Classification

Guidance on maintaining safety signs and understanding hazard classification symbols and signals.

Symbol and Hazard Pictorials Definitions

Symbol and Hazard Pictorials Definitions

Explains various hazard symbols and their meanings for safe operation.

General Safety

General Safety and Decal Locations

Covers general safety principles and shows locations of safety decals on the machine.

Personal Safety

Personal Fall Protection

Details requirements and procedures for personal fall protection equipment (PFPE) during operation.

Work Area Safety

Electrocution Hazards

Warns about electrocution risks and required clearances from power lines.

Tip-over Hazards

Explains tip-over risks, platform capacity, and level surface requirements.

Work Area Safety Precautions

Covers wind, terrain, modifications, and occupant/force limits for safe operation.

Work Area Safety Restrictions

Details restrictions on loads, vehicles, slopes, and platform use.

Operation on Slopes Hazards

Outlines hazards and limitations when operating the machine on slopes.

Fall Hazards and Collision Hazards

Addresses fall prevention, platform safety, collision awareness, and debris management.

Bodily Injury, Damaged Machine, and Component Hazards

Covers risks from leaks, component contact, damaged machines, and welding.

Explosion and Fire Hazards

Details precautions against explosion and fire risks, especially concerning batteries.

Battery Safety

Covers burn, explosion, and component damage hazards related to batteries.

Electrocution, Tip-over, and Lifting Hazards

Addresses electrocution, burn, tip-over, and lifting hazards associated with battery systems.

Lockout After Each Use

Procedures for securing the machine after operation to prevent unauthorized use.

Legend

Machine Component Legend

Identifies and labels key components of the machine using numbered references.

Controls

Platform Control Panel Layout

Shows and labels the layout of the platform control panel with various functions.

Platform Control Panel Functions

Explains the operation of each function and indicator on the platform control panel.

Ground Control Panel Layout

Shows and labels the layout of the ground control panel with various functions.

Ground Control Panel Functions

Explains the operation of each function and indicator on the ground control panel.

Inspections

Pre-operation Inspection Fundamentals

Explains the purpose and responsibility for performing pre-operation inspections.

Pre-operation Inspection Checklist

Provides a comprehensive checklist for inspecting the machine before operation.

Function Test Fundamentals

Describes the importance and process of testing machine functions before use.

Ground Control Tests

Details tests for Emergency Stop, machine functions, descent alarm, and tilt sensor from ground controls.

Platform Control Tests

Outlines tests for Emergency Stop, horn, function enable switch, and machine functions from the platform.

Drive and Steering Tests

Covers testing of drive, braking, and steering functions for proper operation.

Drive Enable and Speed Tests

Explains testing procedures for drive enable system and maximum drive speed limits.

Auxiliary Function Tests

Details manual testing procedures for lowering mast, jib boom, and rotating turntable.

Workplace Inspection Fundamentals

Explains the operator's role in assessing workplace suitability and hazards.

Workplace Inspection Checklist

Lists hazardous situations to be aware of and avoid during workplace inspection.

Decals Inspection

Guide to inspecting machine decals for legibility and proper placement.

Operating Instructions

Operating Instructions Fundamentals

Provides overview of operating instructions and operator responsibilities for safe use.

Emergency Stop and Auxiliary Function

Explains emergency stop function and auxiliary controls for mast lowering and turntable rotation.

Auxiliary Function and Steering

Details auxiliary functions for lowering jib boom and manual steering operations.

Operation Modes and Platform Positioning

Covers operation from ground/platform and positioning the platform.

Platform Steering

Instructions for steering the machine from the platform controls.

Driving Operations and Drive Enable

Procedures for driving the machine and understanding the drive enable indicator.

Driving on Slopes

Guidelines and procedures for safely driving the machine on inclines and slopes.

Indicator Lights and Sensor Settings

Explains tilt sensor settings, machine not level, and platform overload indicators.

Battery Charging Procedures

Instructions for observing battery and charger safety, and the process to charge the battery.

Dry Battery Filling and Charging

Specific instructions for filling and charging dry batteries, including electrolyte levels.

Transport and Lifting Instructions

Transport and Lifting Safety

Key safety points and procedures for transporting and lifting the machine.

Brake Release Operation

Steps for releasing and resetting the machine's brakes for transport.

Securing for Transit

Guidelines for securing the machine to a truck or trailer for safe transport.

Lifting Procedures

Instructions for safely lifting the machine using designated points, including center of gravity.

Forklift Lifting Instructions

Specific guidance for lifting the machine using a forklift, including fork pocket details.

Maintenance

Battery Maintenance Checks

Procedures for checking battery condition, connections, and fluid levels.

Hydraulic Oil Level Check

Instructions for checking and maintaining the hydraulic oil level for optimal operation.

Scheduled Maintenance Requirements

Outlines the schedule for maintenance inspections performed by qualified technicians.

Specifications

GR-20J Model Specifications

Detailed technical specifications for the GR-20J model, including dimensions, capacity, and performance.

GR-26J Model Specifications

Detailed technical specifications for the GR-26J model, including dimensions, capacity, and performance.

EC Declaration of Conformity - Part 1

Part 1 of the EC Declaration of Conformity, outlining compliance with EU directives.

EC Declaration of Conformity - Part 2

Part 2 of the EC Declaration of Conformity, detailing conformity assessment procedures and test reports.

UK Declaration of Conformity - Part 1

Part 1 of the UK Declaration of Conformity, detailing compliance with UK legislation.

UK Declaration of Conformity - Part 2

Part 2 of the UK Declaration of Conformity, detailing conformity assessment procedures and test reports.

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