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Genie GS-1532
Terex Genie GS-1532 User Manual
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Service and Re
pair Manual
S
er
i
al Numbe
r
Rang
e
GS
™
-1530/1532
Re
fer
to
t
he
in
side cov
er
This manual includes:
Repair procedures
Fault Codes
Electrical and
Hydraulic Schematics
GS
™
-1930/1932
GS
™
-2032/2632/3232
GS
™
-2046/2646/3246
GS
™
-4047
For detailed maintenance
procedures, refer t
o the
appropriate Main
tenance
Manual for your machine.
Part No. 1272217GT
Rev E
March 2021
2
Table of Contents
Introduction
2
Find a Manual for this Model
2
Serial Number Range
2
Revision History
3
Serial Number Legend
5
Safety Rules
6
Table of Contents
8
Specifications
17
Machine Specifications
17
Performance Specifications (Models Without Proportional Lift Function)
19
Performance Specifications (Models with Proportional Lift)
21
Hydraulic Oil Specifications
23
Hydraulic Component Specifications
26
Manifold Component Specifications
27
Hydraulic Hose and Fitting Torque Specifications
28
Torque Procedure
29
Repair Procedures
31
Introduction
31
Platform Controls
33
Circuit Board
35
Joystick
36
Platfrom Controls Alarm
36
Platform Emergency Stop Button
37
Ground Controls
38
Software Revision Level
39
Machine Setup
40
Loading or Updating Machine Software
41
Using a Wi-Fi Router to Connect to the Smartlink Web Service Tool
46
Service Override Mode
48
Level Sensors
50
Manual Platform Lowering Cable
65
Outrigger Calibration
66
Hydraulic Tank
67
Hydraulic Pump
68
How to Remove the Hydraulic Pump
69
Manifolds
70
Function Manifold Components - GS-1530, GS-1532, GS-1930 and GS-1932
70
Function Manifold Components - GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and GS-3246
72
Function Manifold Components - GS-4047
74
Check Valve Manifold Components - GS-1530, GS-1532, GS-1930 and GS-1932
76
Lift Pressure Selector Manifold Components - GS-4047
77
Outrigger Function Manifold Components - GS-3232
78
Outrigger Cylinder Manifold Components - GS-3232
79
Valve Adjustments - Function Manifold
80
Valve Coils
86
Steer Axle Components
88
Yoke and Drive Motor
88
Steer Cylinder
89
Steer Bellcrank
90
Non-Steer Axle Components
91
Drive Brake
91
Brake Release Hand Pump Components
92
Scissor Components
93
Scissor Assembly, GS-1530 and GS-1532
94
Scissor Assembly, GS-1930 and GS-1932
100
Scissor Assembly, GS-2032 and GS-2046
108
Scissor Assembly, GS-2632 and GS-2646
115
Scissor Assembly, GS-3232 and GS-3246
123
Scissor Assembly, GS-4047
132
Scissor Arm Wear Pads
140
Platform Height Sensor
142
Lift Cylinder
144
Pressure Transducer
155
Platform Overload System
157
Platform Overload Recovery
162
Platform Components
164
Platform
164
Platform Extension Deck
165
Battery Charger
166
Selecting a Charge Profile
167
Diagnostics
168
Introduction
168
GCON I/O Map Without Load Sense (All Machines Except GS-3232)
171
GCON I/O Map with Load Sense (All Machines Except GS-3232)
172
GCON I/O Map Without Load Sense GS-3232 Only)
173
GCON I/O Map with Load Sense (GS-3232 Only)
175
Operation Indicator Codes (OIC)
177
Diagnostic Trouble Codes (DTC)
178
Troubleshooting "HXXX" and "PXXX" Faults
179
Fault Inspection Procedure
180
Type "HXXX" Faults
182
Type "PXXX" Faults
186
Type "UXXX" Faults
187
Type "FXXX" Faults
190
Type "CXXX" Faults
193
Battery Charger
195
Charger Fault Codes
196
Charger Error Codes
197
Schematics
201
Introduction
201
Electrical Component and Wire Color Legends
202
Wiring Diagram Ground and Platform Controls
205
Limit Switch Legend
206
Electrical Symbol Legend
207
Hydraulic Symbols Legend
208
Hydraulic Component Abbreviation Legend
209
Hydraulic Schematics
211
Hydraulic Schematic, GS-1530, 1532, 1930, 1932 (from Serial Number GS3010A- 110000, GS3011C-10000, GS3014D-101, GS3016P-142281)
211
GS4614C-10000 to GS4614C-12073)
212
Hydraulic Schematic, GS-2032, 2632, 3232, 2046, 2646, 3246
213
Gs4614C-12074, Gs4614D-101)
213
Hydraulic Schematic, GS-3232 (from Serial Number GS3211A-110000, GS3212C-10000, GS3216P-142677)
214
Hydraulic Schematic, GS-4047 (from Serial Number GS4712C-101 to GS4714C-1459)
215
Hydraulic Schematic, GS-4047
216
Gs4714D-101, Gs4716P-101)
216
Electrical Schematic, GS-1530 / GS-1930, ANSI / CSA
217
Electrical Schematic, GS-1530 / GS-1930, ANSI / CSA (from Serial Number GS3014A-136973, GS3015D-1114 to GS3016D-5426, GS3016P-142281 to GS3016P-158208)
226
Electrical Schematic, GS-1530/1930, ANSI/CSA
229
Electrical Schematic, GS-3232, ANSI / CSA
233
Electrical Schematic, GS-3232, ANSI / CSA
236
Electrical Schematic, GS-3232, ANSI / CSA
237
Electrical Schematic, GS-3232, ANSI / CSA (from Serial Number GS3216P-146463)
244
Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA (from Serial Number GS3211A-110000 to GS3214A-135714, GS4612A-110000 to GS4614A-135366, GS4613D-101 to GS4615D-1303)
247
Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI/CSA
252
Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA
253
GS4615A-137960, GS4615D-1305 to GS4616D-4432, GS4616P-138362 to GS4616P-139710)
256
Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE (from Serial Number GS3214A-135715 to GS3215A-141898, GS3215C-14378, GS4614A-
306
Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE (from Serial Number GS3215A-141899, GS3216P-142676 to GS3216P-146462, GS4615A-
310
Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE (from Serial Number GS3216P-146463, GS4616P-139711)
314
Electrical Schematic, GS-3246, as / CE
315
Gs4615D-1303)
315
Electrical Schematic, GS-3246, as / CE
320
Gs4615A-137959, Gs4615C-14504, Gs4615D-1304)
320
Electrical Schematic, GS-3246, as / CE
324
GS4616P-138362, GS4616P to GS4616P-139710)
324
Electrical Schematic, GS-3246, as / CE (from Serial Number GS4616D-4433, GS4616P-139711)
328
Electrical Schematic, GS-4047, as / CE
330
GS4715C-2130, GS4714D-101 to GS4715D-749)
330
Electrical Schematic, GS-4047, as / CE
334
GS4715D-750 to GS4716D-3101)
334
Electrical Schematic, GS-4047, as / CE (from Serial Number GS4716D-3102)
338
Electrical Schematic - Foot Switch (Option) All Models
339
Foot Switch (Option) All Models
340
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Terex Genie GS-1532 Specifications
General
Brand
Terex
Model
Genie GS-1532
Category
Lifting Systems
Language
English
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