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Terex Genie Z-60 DC User Manual

Terex Genie Z-60 DC
82 pages
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Z
®
-60 DC
ANSI/CSA
North America
South America
Asia
Z
®
-60 FE
with
Maintenance
Information
Original Instructions
Second Edition
First Printing
Part No. 1292373GT

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Terex Genie Z-60 DC Specifications

General IconGeneral
Drive Speed - Stowed3.5 mph (5.6 km/h)
Platform Rotation160°
Vertical Jib Rotation135°
Power Source48 V DC
Platform Capacity227 kg
Machine Width2.49 m
Tire TypeSolid
Max Working Height65.9 ft (20.1 m)
Up and Over Clearance24.6 ft (7.5 m)

Summary

Introduction

About this manual

Information about the manual's purpose and its role as a permanent part of the machine.

Product Identification

Details on locating the machine's serial number on the chassis and label.

Platform Controls Symbology

Explains symbols for platform controls and their corresponding machine movements.

Ground Controls Symbology

Explains symbols for ground controls and their corresponding machine movements.

Sequential Functions and Movement

Lists sequential operations like drive and steer.

Interlocked Functions

Lists functions that are interlocked for safety.

Limitations of Use

Specifies the intended use and restrictions.

Bulletin Distribution and Compliance

Explains the importance of safety bulletins and owner registration.

Contacting the Manufacturer

Provides information on when and how to contact Genie for support.

Hazard Classification

Explains danger, warning, caution, and notice classifications.

Symbol and Hazard Pictorials Definitions

General Safety

Personal Safety

Personal Fall Protection

Requirements for personal fall protection equipment (PFPE) when operating the machine.

Work Area Safety

Electrocution Hazards

Warnings about working near electrical hazards and required clearances.

Tip-over Hazards

Hazards associated with machine tipping and factors affecting stability.

Fall Hazards

Safety precautions related to working at height and preventing falls.

Collision Hazards

Awareness of surroundings to prevent collisions.

Bodily Injury Hazard

Risks of leaks, improper component contact, and exhaust fumes.

Explosion and Fire Hazards

Precautions regarding fuel, charging, and flammable substances.

Battery Safety

Safety precautions related to battery handling and charging.

Lockout After Each Use

Procedures for securing the machine after operation.

Legend

Controls

Ground Control Panel

Identification and function of controls on the ground panel.

Platform Control Panel

Identification and function of controls on the platform panel.

Inspections

Pre-operation Inspection Fundamentals

The operator's responsibility for visual inspection before use.

Pre-operation Inspection

Checklist of items to inspect before operating the machine.

Function Test Fundamentals

The purpose and procedure for testing machine functions.

At the Ground Controls

Steps for testing controls and functions from the ground.

Test the Tilt Sensor

Procedures for testing the machine's tilt sensor functionality.

At the Platform Controls

Steps for testing controls and functions from the platform.

Test the Foot Switch

Procedures to test the foot switch functionality.

Test Machine Functions

Verifying all boom and platform functions operate correctly.

Test the Steering

Procedures to test the steering system's responsiveness.

Test Drive and Braking

Verifying drive and braking system functionality.

Test the Drive Enable System

Checking the system that enables drive functions.

Test Limited Drive Speed

Verifying drive speed limits under different boom positions.

Test Drive Tilt Cutout

Testing the machine's response to slopes.

Test the Lift/Drive Select Function

Verifying the function selection mechanism.

Test the Contact Alarm

Checking the contact alarm system's operation.

Test Aircraft Protection Package

Verifying the aircraft protection system.

Workplace Inspection Checklist

A list of hazardous situations to check in the work area.

Maintenance

Check the Engine Oil Level

Procedure to check and maintain the engine oil level for optimal performance.

Diesel Fuel Requirements

Specifies the required diesel fuel quality for satisfactory engine performance.

Check the Hydraulic Oil Level

Procedure to check and maintain the hydraulic oil level.

Check the Engine Coolant Level

Procedure to check and maintain engine coolant levels.

Check the Batteries

Essential checks for battery condition for performance and safety.

Scheduled Maintenance

Information on required quarterly, annual, and biennial maintenance.

Specifications

Z-60 DC and Z-60 FE Range of Motion Chart

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