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Terex Genie Z-45 XC User Manual

Terex Genie Z-45 XC
80 pages
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Operator's Manual
Serial Number Range
Z
®
-45 XC
from Z4525XCF-1501
from Z4525XCM-
1501
CE
with
Maintenance
Information
Original Instructions
Second Edition
Second
Printing
Part No. 1305353GT

Table of Contents

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Terex Genie Z-45 XC Specifications

General IconGeneral
BrandTerex
ModelGenie Z-45 XC
CategoryLifting Systems
LanguageEnglish

Summary

Introduction

Product Identification

Locates the machine's serial number on the label.

Intended Use and Familiarization

Defines the machine's purpose and operator training requirements.

Platform Controls Symbology

Explains symbols used for platform control movements.

Ground Controls Symbology

Explains symbols used for ground control movements.

Safety Information and Contact

Covers bulletins, contacting manufacturer, and ownership transfer.

Safety Sign and Hazard Classification

Details safety sign maintenance and hazard signal word meanings.

Symbol and Hazard Pictorials Definitions

Hazard Pictorials Definitions

Illustrates and defines various hazard symbols found on the machine.

General Safety

Safety Warnings and Decals

Displays and explains safety decals and warnings on the machine.

Personal Safety

Personal Fall Protection

Mandates safety belts, harnesses, and PPE for operator safety.

Work Area Safety

Electrocution Hazards

Precautions for electrical hazards and required clearance from power lines.

Tip-over Hazards

Information on platform capacity and avoiding tip-overs.

Platform Load and Stability

Guidelines on platform capacity, loads, and slope handling.

Operating Environment and Machine Stability

Warnings about wind, terrain, and machine modifications.

Operation on Slopes Hazards

Details on slope ratings and safe operation on inclines.

Fall Hazards

Safety measures to prevent falls from the platform.

Collision Hazards

Awareness of blind spots and potential collision points.

Bodily Injury Hazard

Risks from hydraulic leaks, air leaks, and component contact.

Explosion and Fire Hazards

Precautions for fuel, batteries, and flammable substances.

Damaged Machine and Component Hazards

Risks from using damaged equipment or improper components.

Battery Safety

Warnings and procedures for handling batteries safely.

Contact Alarm Safety

Proper use and limitations of the contact alarm system.

Panel Cradle Safety

Safety guidelines for using the panel cradle accessory.

Pipe Cradle Safety

Safety guidelines for using the pipe cradle accessory.

Lockout After Each Use

Procedures for securing the machine after operation.

Legend

Machine Components Identification

Identifies various parts of the machine using numbered diagrams.

Controls

Ground Control Panel Functions

Descriptions of ground control panel switches, indicators, and displays.

Platform Control Panel Functions

Descriptions of platform control panel switches, indicators, and displays.

Inspections

Pre-operation Inspection Fundamentals

Importance and purpose of pre-operation inspections.

Pre-operation Inspection Checklist

List of items to check during a pre-operation inspection.

Function Test Fundamentals

Importance and process of function testing before operation.

Ground Control Function Tests

Procedures for testing ground controls and safety systems.

Platform Control Function Tests

Procedures for testing platform controls and safety features.

Steering and Drive System Tests

Procedures for testing steering, braking, and drive enable systems.

Drive Speed and Tilt Cutout Tests

Tests for drive speed limits and tilt cutout functionality.

Oscillating Axle and Lift/Drive Select Tests

Tests for oscillating axle, lift/drive select.

Contact Alarm Test

Procedure to test the contact alarm system.

Aircraft Protection Package Test

Procedure to test the aircraft protection package.

Workplace Inspection

Workplace Inspection Fundamentals

Purpose and importance of workplace inspection.

Workplace Inspection Checklist

Items to check for a safe work environment.

Decal Inspection

Verifying that all safety and identification decals are present and legible.

Operating Instructions

Operating Fundamentals

General principles and responsibilities for operating the machine.

Starting the Engine

Procedures for starting the engine under various conditions.

Emergency Stop and Power

Procedures for emergency stops and using auxiliary power.

Ground Operation

Instructions for operating the machine from the ground controls.

Platform Operation

Instructions for operating the machine from the platform.

Steering and Driving

Procedures for steering and driving the machine.

Driving on a Slope

Guidelines and procedures for operating on inclined surfaces.

Tilt Sensor and Platform Capacity

Settings and limitations related to tilt sensor and platform load.

Drive System Operations

Details on drive enable, speed selection, and engine idle.

Standstill Regeneration

Procedure for diesel particulate filter regeneration.

Generator Operation

How to start and use the onboard generator.

Machine Not Level and Capacity

Indicator lights for machine level and platform capacity charts.

Platform Overload and Aircraft Protection

Overload indicators and aircraft protection package operation.

Contact Alarm and After Use Procedures

Contact alarm function and shutdown procedures.

Transport and Lifting Instructions

Securing and Winching

Guidelines for securing the machine for transport and free-wheeling.

Securing to Vehicle

Procedures for securing the machine to a truck or trailer.

Lifting Instructions

Guidelines for lifting the machine using a crane.

Maintenance

Maintenance Overview and Symbols

General maintenance rules and maintenance symbol definitions.

Engine Oil Level Check

Procedure for checking and adding engine oil.

Fuel and Hydraulic Oil Checks

Requirements for diesel fuel and hydraulic oil levels.

Coolant and Battery Checks

Procedures for checking engine coolant and batteries.

Scheduled Maintenance

Information on periodic maintenance schedules.

Specifications

Z-45 XC Technical Specifications

Detailed technical data for the Z-45 XC model.

Performance Specifications

Details on slope ratings, drive speeds, and floor loading.

Range of Motion Charts

Visual representations of the machine's operational reach.

EC Declaration of Conformity

Compliance information with European directives.

UK Declaration of Conformity

Compliance information with UK legislation.

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