Home
Terex
Lifting Systems
Genie GS84D-401
Terex Genie GS84D-401 User Manual
5
of 1
of 1 rating
217 pages
Give review
Manual
Specs
To Next Page
To Next Page
Loading...
Service and Re
pair Manual
Serial Number Ran
ge
GS
™
-3384
from
GS84F-46000
from GS84D
-
401
This manual includes:
Repair procedures
Fault Codes
Electrical and
Hydraulic
Schematics
GS
™
-3390
from GS90F
-56000
from GS90D
-
3201
GS
™
-4390
GS
™
-5390
For detailed maintenance
procedures, refer t
o the
appropriate Main
tenance
Manual for your machine.
Part No. 1306587GT
Rev A
1
June
2021
2
Table of Contents
Table of Contents
7
Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
2
Introduction
3
Revision History
3
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
15
Machine Specifications
15
Performance Specifications
16
Hydraulic Oil Specifications
17
Hydraulic Component Specifications
20
Manifold Component Specifications
21
Ford MSG-425 EFI Engine Specifications
22
Deutz D2011 L03I Engine Specifications
23
Deutz TD 2.2 L3 Engine Specifications
24
Deutz D 2.9 L4 Engine Specifications
25
Hydraulic Hose and Fitting Torque Specifications
27
Torque Procedure
28
Repair Procedures
30
Introduction
30
Observe and Obey
30
How to Remove the Platform Controls Circuit Board
32
Circuit Board
32
Platform Controls
32
Platform Components
33
Platform
33
How to Remove the Platform
33
Platform Extension Deck
35
How to Remove the Platform Extension Deck
35
Scissor Components
36
Scissor Assembly, GS-3384 and GS-3390
37
How to Disassemble the Scissor Assembly
37
How to Disassemble a Scissor Arm Pair
41
Scissor Assembly, GS-4390
43
How to Disassemble the Scissor Assembly
43
How to Disassemble a Scissor Arm Pair
47
Scissor Assembly, GS-5390
50
How to Disassemble the Scissor Assembly
50
How to Disassemble a Scissor Arm Pair
55
Wear Pads
56
How to Replace the Scissor Arm Wear Pad
56
How to Replace the Chassis Scissor Arm Wear Pads
57
Lift Cylinders
59
How to Remove the Lift Cylinder - GS-3384, GS-3390 and GS-4390
59
How to Remove the Lift Cylinder - GS-5390
61
Height Angle Sensor
63
How to Replace the Height Angle Sensor
63
Engines
64
RPM Adjustment
64
Flex Plate
64
How to Remove the Flex Plate - Ford Models
64
How to Remove the Flex Plate - Deutz Models
65
How to Install the Flex Plate
66
Ford MSG-425 Engine Fault Codes
67
Engine Fault Codes - Deutz D 2.9 L4 and Perkins 404F-22 Models
68
Engine Fault Codes - Deutz TD 2.2 L3 Models
68
Diesel Particle Filter Regeneration - Deutz TD 2.2 L3
69
Ground Controls
70
Auxiliary Platform Lowering
70
Controller Adjustments
70
How to Determine the Revision Level
71
How to Adjust the Stowed Drive Speed
71
How to Adjust the High Torque Drive Speed
72
How to Adjust the Raised Drive Speed
73
How to Adjust the Lift Speed
75
How to Adjust the Platform Lower Speed
76
How to Adjust the Platform Settling Speed
77
How to Adjust the Steer Speed
78
Software Configuration
78
Level Sensor - Models Without Outriggers
83
How to Install and Calibrate the Level Sensor - Models Without Outriggers
83
Level Sensor - Models with Outriggers
85
How to Install and Calibrate the Level Sensor - Models with Outriggers
85
Hydraulic Pump
89
Lift/Steer Pump
89
How to Remove the Lift/Steer Pump
89
How to Remove the Drive Pump
90
Drive Pump
90
How to Prime the Pump
91
How to Adjust the Pump Neutral
92
Manifolds
94
Function Manifold Components - Models with Outriggers
94
Function Manifold Components - Models Without Outriggers
96
Traction Manifold Components
98
Oscillate Manifold Components, GS-90 (Option)
100
Welder Manifold Components (Option)
102
Valve Adjustments - Function Manifold
103
How to Adjust the System Relief Valve
103
How to Adjust the Steer Relief Valve
104
How to Adjust the Charge Pressure Relief Valve
105
Valve Adjustments - Traction Manifold
105
Generator Manifold Components
106
Valve Adjustments - Generator Manifold
107
How to Adjust the Generator Voltage
107
Generator Relief Valve Manifold Components
108
Valve Coils
109
Fuel and Hydraulic Tanks
111
Fuel Tank
111
Hydraulic Tank
112
How to Remove the Yoke and Drive Motor
114
Steer Axle Components
114
Yoke Assembly
114
How to Remove a Drive Motor
115
Steer Cylinder
116
Oscillating Axle Option - GS-90 Models
116
Non-Steer Axle Components
118
Drive Motor and Brake
118
How to Remove a Drive Motor and Brake
118
Drive Hub
119
How to Remove a Drive Hub
119
Oscillating Axle
120
Outrigger Components
121
How to Remove an Outrigger Cylinder (if Equipped)
121
Outrigger Cylinder
121
Platform Overload Components
122
Platform Overload System (if Equipped)
122
How to Calibrate the Platform Overload System (if Equipped)
122
Platform Overload Recovery Message
124
Down Limit Height
125
How to Calibrate the down Limit Height
125
Repair any Machine Damage or Malfunction
126
Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use
126
Before Troubleshooting
126
Before Operating the Machine
126
Introduction
126
Damaged or Malfunctioning Machine
126
Immediately Tag and Remove from Service a
126
Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine
126
Fault Codes
126
Control System Fault Codes
127
About this Section
127
Platform Overload Fault Codes
132
Fault Code Display - Deutz Models
137
How to Retrieve Active Engine Fault Codes - Deutz D 2.9 L4 Models
137
How to Retrieve Active Engine Fault Codes - Deutz TD 2.2 L3 Models
138
Fault Code Display - Flashing and Solid Led's - Deutz D 2.9 L4 Models
139
Soft Key Functions and Icons - Deutz D 2.9 L4 Models
140
Soft Key Functions and Icons - Deutz TD 2.2 L3 Models
141
Main Menu Structure - Deutz D 2.9 L4 Models
142
Main Menu Structure - Deutz TD 2.2 L3 Models
143
Deutz D 2.9 L4 Engine Fault Codes
144
Deutz TD 2.2 L3 Engine Fault Codes
155
Electrocution/Burn Hazard
165
Contact with Electrically Charged Circuits Could Result in Death or Serious Injury. Remove All Rings, Watches and Other Jewelry
165
How to Retrieve Ford Engine Fault Codes
165
How to Clear Engine Fault Codes from the ECM
165
Ford MSG-425 Engine Fault Codes
165
Ford MSG-425 Engine Fault Codes
166
Schematics
171
Introduction
171
Electrical Symbols Legend
172
Hydraulic Symbols Legend
173
Electrical Component and Wire Color Legends
174
Ford Engine Relay Layout
176
Electronic Control Module Layout
177
Electronic Control Module Pin-Out Legend
178
Ground Controls Wiring Panel Layout
180
Wiring Diagram - Platform Control Box
181
Limit Switch Legend
182
Wiring Diagram - 12 Kw Hydraulic Generator (Option)
183
Electrical Schematics - Engine Harness
185
Ford MSG-425 EFI Engine Wire Harness
186
Deutx D 2.9 L4 Engine Wire Harness
187
Deutz TD 2.2 L3 Engine Wire Harness
190
Hydraulic Schematics
193
Hydraulic Schematic
194
Electrical Schematics - ANSI and CSA Models
197
Electrical Schematic, Ford Engine Models (ANSI/CSA)
198
Electrical Schematic, Deutz Engine Models (ANSI/CSA)
202
Electrical Schematic, SCON (ANSI/CSA)
205
Electrical Schematics
205
Electrical Schematics - as and CE Models
207
Electrical Schematic, Ford Engine Models (AS/CE)
208
Electrical Schematic, Deutz Engine Models (AS/CE)
212
Electrical Schematic, SCON (AS/CE)
215
5
Based on 1 rating
Ask a question
Give review
Questions and Answers:
Need help?
Do you have a question about the Terex Genie GS84D-401 and is the answer not in the manual?
Ask a question
Terex Genie GS84D-401 Specifications
General
Brand
Terex
Model
Genie GS84D-401
Category
Lifting Systems
Language
English
Related product manuals
Terex Genie GS-1532
341 pages
Terex Genie GS-4390
66 pages
Terex Genie GS-3384
66 pages
Terex Genie GS-3390
66 pages
Terex Genie GS-1432m
69 pages
Terex Genie GS-1330m
261 pages
Terex Genie GS-1930/32
74 pages
Terex Genie GRT-1101
56 pages
Terex Genie SX-135 XC
79 pages
Terex Genie GR10-20000
56 pages
Terex Genie GTH-4016 R
152 pages
Terex Genie GTH-4014 AU
121 pages
To Next PageTo Next Page
Need help?
General
