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Terex Genie Z-51/30J User Manual

Terex Genie Z-51/30J
73 pages
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Operator's Manual
Serial Number Range
Z
®
-
51/30J
from Z5130M
-
3501
CE
with
Maintenance
Information
Original Instructions
Eighth Edition
First Printing
Part No. 1305352GT

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Terex Genie Z-51/30J Specifications

General IconGeneral
BrandTerex
ModelGenie Z-51/30J
CategoryLifting Systems
LanguageEnglish

Summary

Introduction

About this manual

Overview of the operator's manual's purpose and importance.

Product Identification

Information on locating the machine's serial number and identification label.

Platform Controls Symbology

Visual guide to platform control symbols and corresponding machine movements.

Ground Controls Symbology

Visual guide to ground control symbols and corresponding machine movements.

Operational Limitations

Describes restrictions and unsafe practices for machine operation.

Contacting the Manufacturer

Guidance on how and why to contact Genie for support.

Safety Signage and Hazard Classification

Safety Sign Maintenance

Instructions for maintaining and cleaning safety signs on the machine.

Hazard Classification

Explains the meaning of danger, warning, caution, and notice labels.

Symbol and Hazard Pictorials Definitions

Pictorial Definitions Part 1

Explains common hazard symbols and their meanings.

Pictorial Definitions Part 2

Explains additional hazard pictograms and operational symbols.

Pictorial Definitions Part 3

Explains further hazard symbols, including recovery procedures and specific warnings.

General Safety

Safety Decal Locations

Identifies the location of various safety decals on the machine.

General Safety Precautions

Provides essential safety guidelines for machine operation.

Slope Ratings and Load Capacities

Details maximum slope ratings and platform load capacities.

Personal Safety

Personal Fall Protection

Requirements and guidelines for using personal fall protection equipment (PFPE).

Work Area Safety

Electrocution Hazards

Warnings and safety clearances related to electrical power lines.

Tip-over Hazards and Slope Rating

Information on machine tip-over risks and slope rating guidelines.

Collision and Bodily Injury Hazards

Hazards related to collisions, environment, and operator injury.

Battery and Electrocution Safety

Precautions for battery handling and avoiding electrical hazards.

Platform Accessories Safety

Safety guidelines for using contact alarms and panel cradles.

Pipe Cradle Safety & Lockout

Safety for pipe cradles and lockout procedures after use.

Legend

Machine Component Identification

Identifies key components of the Z-51/30J with numbered labels.

Controls

Ground Control Panel Overview

Diagram and numbering for ground control panel with hour meter and LCD.

Ground Control Panel Functions

Detailed description of switches and buttons on the ground control panel.

Platform Control Panel Overview

Diagram and numbering for platform control panel with hour meter.

Platform Control Panel Functions

Detailed description of switches and buttons on the platform control panel.

Drive and Steer Control Operation

Explanation of dual axis proportional control handles for driving and steering.

Secondary Boom and Extend/Retract Controls

Operation of secondary boom and primary boom extend/retract controls.

Drive Speed and Idle Select

Operation of drive speed and engine idle select switches.

Generator, Aircraft Protection, and Emergency Stop Controls

Operation of generator, aircraft protection override, and emergency stop buttons.

Inspections

Pre-operation Inspection Fundamentals

Importance and process of performing a pre-operation inspection.

Pre-operation Inspection Checklist

Detailed list of items to check during a pre-operation inspection.

Function Test Fundamentals

Importance and process of performing function tests before operation.

Ground Controls Function Tests

Step-by-step guide to testing functions from the ground controls.

Platform Controls Function Tests

Step-by-step guide to testing functions from the platform controls.

Steering and Drive System Tests

Procedures to test steering, drive, and braking systems.

Drive Speed and Lift/Drive Select Tests

Testing limited drive speed and lift/drive select functions.

Contact Alarm and Aircraft Protection Tests

Procedures to test contact alarm and aircraft protection package.

Decal Inspection

Verifies legibility and placement of all safety and operational decals.

Operating Instructions

Operating Instructions Fundamentals

Overview of operator responsibilities and safe operating practices.

Starting the Engine

Procedures for starting the engine on gasoline, LPG, and diesel models.

Emergency Stop and Auxiliary Power

How to use emergency stop buttons and auxiliary power.

Operation from Ground and Platform

Steps for operating the machine from ground and platform controls.

Driving and Steering Procedures

Guidelines for driving and steering the machine from the platform.

Driving on a Slope

Procedures for determining and navigating slopes safely.

Drive Enable and Speed Select

Operation of drive enable switch and drive speed selection.

Engine Regeneration Procedures

Steps for performing standstill regeneration for DPF.

Generator Operation

Instructions for starting and using the onboard generator.

Machine Not Level Indicator

Understanding and responding to the machine not level indicator light.

After Each Use Procedures

Steps for securing the machine after completing operation.

Transport and Lifting Instructions

Securing for Transit and Winching

Guidelines for securing machine during transport and winching.

Lifting Instructions and Center of Gravity

Guidelines for lifting the machine and determining its center of gravity.

Maintenance

Engine Oil Level Check

Procedure for checking and adding engine oil for various models.

Hydraulic Oil Level Check

Procedure for checking and maintaining the hydraulic oil level.

Engine Coolant Level Check

Procedure for checking and adding engine coolant for Ford and Perkins models.

Battery Maintenance and Safety

Guidelines for checking and maintaining batteries, including safety precautions.

Tire Pressure Check

Procedure for checking and adjusting tire pressure.

Scheduled Maintenance Intervals

Information on required quarterly, annual, and biennial maintenance.

Specifications

Machine Specifications

Technical data including dimensions, capacities, and performance metrics.

Airborne Noise Emissions

Details on sound pressure and power levels emitted by the machine.

Floor Loading Information

Data on tire load, contact pressure, and floor loading.

Range of Motion Chart

Graphical representation of the machine's working envelope and reach.

EC Declaration of Conformity

Statement of compliance with relevant European directives and test reports.

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