Terex Genie Z-51/30J Service And Repair Manual

Name: Terex Genie Z-51/30J
Brand: Terex
Rating: 4 (1 reviews)

123 pages

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Service and Repair Manual

Serial Number Range

-51/30J

from Z513014B-1201

Z513016M-

1999

This manual includes:

Repair

procedures

Fault Codes

Electrical and

Hydraulic Schematics

from Z5130M-2000

For detailed maintenance

procedures, refer to the

appropriate Maintenance

Manual for your machine.

Part No. 1268553

Rev A2

November 2017

Introduction2
Find a Manual for this Model2
Serial Number Legend4
Safety Rules5
Table of Contents7
Specifications11
Machine Specifications11
Performance Specifications11
Hydraulic Specification12
Hydraulic Component Specifications14
Deutz D2011 L03I Engine Specifications16
Machine Torque Specifications17
Hydraulic Hose and Fitting Torque Specifications18
Torque Procedure19
Repair Procedures21
Introduction21
Platform Controls23
ALC-500 Circuit Board23
Joysticks24
How to Adjust the Joystick Max-Out Setting25
How to Adjust the Joystick Ramp Rate Setting26
How to Adjust the Joystick Threshold Setting27
Platform Components29
Platform Leveling Slave Cylinder29
Platform Rotator30
Platform Overload System31
Jib Boom Components34
Jib Boom34
Jib Boom Lift Cylinder35
Primary Boom Components37
Cable Track37
How to Repair the Primary Boom Cable Track39
Primary Boom40
How to Disassemble the Primary Boom41
Primary Boom Lift Cylinder42
Primary Boom Extension Cylinder43
Platform Leveling Master Cylinder44
Secondary Boom Components46
Secondary Boom47
Secondary Boom Lift Cylinders51
Engines53
RPM Adjustment - Deutz D2011L03I Models53
Flex Plate53
How to Install the Flex Plate54
How to Install the Pump and Bell Housing Assembly54
Hydraulic Pumps55
Lift/Steer Pump55
Drive Pump56
Manifolds58
8-1 Function Manifold Components58
Valve Adjustments - Function Manifold62
How to Adjust the System Relief Valve62
How to Adjust the Secondary Boom down Relief Valve62
Jib Boom / Platform Rotate Manifold Components63
Turntable Rotation Manifold Components64
Directional Valve Manifold Components65
How to Set up the Directional Valve Linkage66
Traction Manifold Components68
Valve Adjustments,Traction Manifold70
Valve Coils71
Turntable Rotation Components73
Turntable Rotation Assembly73
Axle Components75
Oscillating Axle Cylinders75
Fault Codes77
Introduction77
Control System Fault Codes78
How to Retrieve Control System Fault Codes78
Control System Fault Codes79
Schematics83
Introduction83
Electrical Symbol Legend84
Hydraulic Symbols Legend85
Electrical Component and Wire Color Legends86
Electrical Schematics - Options89
Ground Control Box Terminal Strip Wiring Diagram, Options90
Platform Control Box Wiring Diagram, Options91
Wiring Diagram - Battery, Hydraulic Oil and Engine Oil Heater Options94
Electrical Schematic, Options95
Electrical Schematics - as Models97
Electrical Schematic (AS)98
Ground Control Box Terminal Strip Wiring Diagram (AS)102
Ground Control Box Switch Panel Wiring Diagram (AS)103
Platform Control Box Wiring Diagram (AS)106
Platform Control Box Switch Panel Wiring Diagram (AS)107
Electrical Schematics - CE Models109
Electrical Schematic (CE)110
Ground Control Box Terminal Strip Wiring Diagram (CE)114
Ground Control Box Switch Panel Wiring Diagram (CE)115
Platform Control Box Wiring Diagram (CE)118
Platform Control Box Switch Panel Wiring Diagram (CE)119
Hydraulic Schematics121
Hydraulic Schematic, 4WD Models122

Terex Genie Z-51/30J Service And Repair Manual

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Brand	Terex
Model	Genie Z-51/30J
Category	Lifting Systems
Language	English