Section 120-0010
5
SM 1574 12-98
7. Secure accumulator valve mounting bracket to the
front left hand side of transmission (1) assembly with
mounting hardware removed during removal.
8. Secure kick-over valve mounting bracket to top of
transmission (1) assembly with mounting hardware
removed during removal.
9. Secure body hoist lines mounting brackets to the
top of transmission (1) assembly with mounting
hardware removed during removal.
10. Connect all electrical connections and cables to
transmission (1) as tagged at removal.
11. Connect transmission oil cooler lines to
transmission (1) and oil filter lines to transmission oil
filter as tagged at removal.
12. Connect steering pump hydraulic lines as tagged
at removal and secure lines to transmission (1) with
mounting hardware removed during removal.
13. Connect hydraulic line from lockup drop out valve
to front right hand side of transmission (1).
14. Connect any remaining hydraulic lines which were
removed during removal. Ensure all hydraulic lines are
securely tightened.
15. Connect transmission retarder linkage at
transmission (1).
16. Install rear driveline to output yoke/flange (39) at
the rear of transmission (1) and secure with mounting
hardware removed during removal. Refer to
Section 130-0020, REAR DRIVELINE.
17. Install front driveline to input yoke (37) at the front
of transmission (1) and secure with mounting
hardware removed during removal. Refer to
Section 130-0010, FRONT DRIVELINE.
18. Using suitable lifting equipment, support
transmission guard and secure guard to the frame with
mounting hardware removed during removal.
19. Fill transmission (1) assembly with oil specified in
Section 300-0020, LUBRICATION SYSTEM, and check
the oil level as described under 'Oil Level Check'.
20. Fill steering tank with oil specified in Section
300-0020, LUBRICATION SYSTEM, and check the oil
level as described in Section 220-0040, STEERING
AND BRAKE CONTROL TANK.
Transmission - Transmission and Mounting
Note: It is important that the electrical connections are
made in the order listed in step 21 to prevent damage
to the electrical components.
21. Connect electrical connections at the ECU.
Connect battery equalizer positive connection.
Connect battery cables to battery terminal posts
(ground cable last). Connect battery equalizer ground
connection.
22. Start the engine and make an operational check
while the engine is running of all lines and
connections disconnected during removal of
transmission (1). Check for leaks and tighten lines
and fittings as required.
23. Ensure parking brake is applied, remove the body
prop pins and lower the body. Refer to Section
270-0010, BODY AND MOUNTING. Remove wheel
chocks from all road wheels.
MAINTENANCE
Periodic Inspections
For easier inspection, the transmission should be kept
clean. Make periodic checks for loose bolts and
leaking oil lines. Check the condition of electrical
harnesses and connections regularly.
The transmission breather should be checked
regularly and as frequently as necessary, depending
on the operating conditions of the vehicle. A badly
corroded or plugged breather restricts proper
breathing and causes a buildup of condensation and
subsequent oil deterioration.
Oil Level Check
WARNING
When checking the oil level, be sure that the
parking brake is applied and all road wheels
are securely blocked.
Check the transmission oil level and add oil if low,
every 10 hours/daily. Use only oil of the type
specified in Section 300-0020, LUBRICATION
SYSTEM.
Because the transmission oil cools, lubricates and
transmits hydraulic power it is important that the
proper oil level be maintained at all times. If the oil
level is too low, the converter and clutches will not
receive an adequate supply of oil. If the oil level is too
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