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Texmo Industries Taro Pumps Borewell User Manual

Texmo Industries Taro Pumps Borewell
42 pages
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Six Inch
Borewell
Submersible
Pump Sets
Instruction &
Operating Manual
OMBW004A 2020.01

Questions and Answers:

Texmo Industries Taro Pumps Borewell Specifications

General IconGeneral
MaterialStainless Steel
ShaftStainless Steel
TypeSubmersible
Motor Power0.5 HP - 3 HP
Head10 m - 70 m
Discharge25 LPM - 200 LPM
Voltage415V
PhaseSingle Phase, Three Phase
Outlet Size1 inch
StagesVaries with model
ImpellerStainless Steel

Summary

Introduction

Warranty Information

Complying Standards

Packing Box Contents

Information About Your Pump

Schematic Drawing

Key Specifications & Features

Motor Key Features

Pump Key Features

Strainer Function

Wiring Harness Features

Motor Cross-Section View

Radial Flow Pump Cross-Section

Mixed Flow Pump Cross-Section

Stainless Steel Pump Cross-Section

Ultra Head Pump Cross-Section

Pre-Installation Requirements

Arrangement for Installation

Use professional mechanics for installation and ensure safety and power availability.

General Installation Precautions

Check packaging, fasteners, casing diameter, and borewell depth before installation.

Installation Precautions & Warnings

Use Trained Professionals and Proper Earthing

Emphasizes hiring trained installers and ensuring correct earthing to prevent hazards.

Power Supply Cable & Insulation Resistance

Advocates for correctly rated power cables and verifying motor insulation resistance (min 20MΩ).

Control Panel Recommendations

Recommends using a control panel with single-phase, dry run, and overload protection.

Operation Precautions

Avoid Dry Running and Overheating

Warns against operating the pump dry or with liquid exceeding 33°C to prevent damage.

Safety During Operation Adjustments

Instructs to switch off power before adjustments and avoid operating with human contact to prevent electrocution.

Installation Procedure

Voltage and Temperature Limits

Specifies voltage range (-15% to +6%) and max water temp (33°C) for safe operation.

Motor Topping Up and Sealing

Details topping up the motor with water, removing air bubbles, and re-sealing the plugs.

Motor Assembly & Cable Jointing

Checking Insulation Resistance

Explains measuring motor insulation resistance using a 500 VDC megger, requiring a minimum of 20MΩ.

Waterproofing Cable Joints

Highlights the need for waterproof cable joints for submerged applications and refers to Fig. 8.

Cable Jointing Procedures

3-Core Conductor Joining

Illustrates steps for soldering/knotting conductors and insulating with rubber and PVC tape.

Underwater Cable Joint Waterproofing

Details layering with rubber insulation and PVC tape for waterproof cable joints.

Motor Rotation & Coupling

Checking Motor Rotation Direction

Guides on verifying and correcting motor shaft rotation direction against cable box markings.

Coupling Motor to Pump

Outlines the procedure for coupling the motor and pump, stressing safety precautions.

Motor & Pump Assembly

Motor & Pump Assembly Diagram

Diagram showing motor and pump assembly with coupling and key components.

Lifting & Installation Arrangement

Lifting Setup Diagram

Illustration of a typical tripod stand for lowering/lifting submersible pump sets.

Installation Arrangement Precautions

Stresses using professionals, protecting cables, and ensuring secondary support during installation.

Electrical Installation & Starter

Power Supply & EB Regulations

Check power supply voltage/frequency against nameplate and follow EB regulations.

Recommended Starter Features

Advocates for starters with overload relay, voltage protection, phase failure, and dry run prevention.

Starter Wiring Connections

Direct Online Starter Wiring

Details cable connections (Red, Yellow, Blue) to terminals (U, V, W) for direct online starters.

Star Delta Starter Wiring

Shows wiring for star delta starters: Red (U1-U2), Yellow (V1-V2), Blue (W1-W2).

Cable Selection Guide

Submersible Cable Selection Chart

Table for selecting cable size based on motor rating (HP/KW) and maximum cable length for 415V.

Electrical Wiring & Safety

Wiring Work Precautions

Emphasizes authorized electricians, proper wiring, and protection devices to prevent shock or fire.

Earthing and Power Connection

Stresses secure earthing, avoiding improper ground connections, and ensuring power is disconnected before connecting.

Installation Precautions

Pump Handling and Suspension

Warns against dropping the pump, suspending by cable, and emphasizes proper rope/chain thickness.

Operating Location and Hose Routing

Advises on operating location, water level, and proper hose routing to avoid flow obstruction.

Start-up Procedure

Initial Start-up Steps

Details starting with closed valve, gradual valve opening, monitoring water level, and checking for abnormalities.

Basic Troubleshooting

Pump Not Running Faults

Lists causes (no power, blown fuse, starter issues) and solutions for a pump that does not run.

Troubleshooting: Discharge Issues

Low Discharge Causes

Addresses issues like low voltage, wrong rotation, pipe leakages, wear, and blockages causing low discharge.

Low Total Head Causes

Explains causes for low total head, including wear, deposits, and blockages in pipes/NRV.

Troubleshooting: Current & Discharge

High Current Consumption

Covers causes like single phasing, low voltage, defective winding, or damaged bearings leading to excess current.

Pump Runs, No Discharge

Addresses problems where the pump runs but fails to discharge due to valve closure, low water level, or NRV issues.

Preventive Maintenance Checks

Maintenance Schedule and Monitoring

Recommends establishing a schedule, monitoring performance, and checking shut-off head and current.

Electrical Checks and Preventers

Suggests using certified electricians for electrical measurements and testing single-phase preventers.

Maintenance Precautions

Safety Before Maintenance

Advises disconnecting power before any maintenance or inspection to avoid electrical shock.

Do's and Don'ts

Installation and Operation Do's

Lists essential steps like checking water level, rotation, using correct cables, and proper grounding.

Installation and Operation Don'ts

Warns against improper installation, operating without NRV/strainer, lifting by cable, or attempting unauthorized repairs.

Do's and Don'ts (Continued)

Well Casing and Pump Running

Recommends grounding plastic well casings and running the pump briefly when not in use.

Winding Tests and Fuses

Advises against frequent winding tests and using oversized fuses to prevent damage.

Important Safety Instructions

Qualified Personnel and Hazardous Voltage

Emphasizes that only qualified personnel should perform work and highlights the danger of hazardous voltage.

Storage & Handling

Storage Guidelines

Recommends storing pumps in closed, dry, well-ventilated rooms away from sunlight and handling with care.

Handling and Motor Care During Storage

Advises on checking rubber gaskets, shaft rotation, motor water level, and turning the shaft monthly.

Company Contact Information

Website for Information

Directs users to www.taropumps.com for the most up-to-date information on Texmo Industries.

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