47
General Maintenance
NOTE: Proper maintenance of the ATV is important for optimum perfor-
mance. Follow the Maintenance Schedule and all ensuing maintenance and
care instructions/information.
NOTE: Proper maintenance procedures for each item can be found on the
corresponding page indicated.
If, at any time, abnormal noises, vibrations, or improper functioning of any compo-
nent of this ATV is detected, DO NOT OPERATE THE ATV. Take the AT V to a n
authorized dealer for inspection and adjustment or repair.
A repair shop or person of the owner's choosing may maintain, replace, or repair
emission-control devices and systems.
If the owner/operator does not feel qualified to perform any of these maintenance
procedures or checks, take the ATV to an authorized dealer for professional service.
I = Inspect and clean, adjust, lubricate, replace as necessary T = Tighten R = Replace C = Clean
* Dealer maintenance ** When using ACX All Weather synthetic oil, oil change interval can be
increased to every 1,000 miles or every year.
Maintenance Schedule
Item Page
Initial 100
miles after
break-in
Every 100
miles or 1
month
Every 300
miles or 3
months
Every 500
miles or 6
months
Battery 53 I I
* Engine nuts and bolts - I I
* Valve clearance - I I
Spark plug 55 I I I
55 Replace every 4000 miles or 18 months
Liquid Cooling System 48 I Inspect every time before riding
Throttle cable 55 I Inspect every time before riding
Engine/transmission oil and filter 49 R R**
Air filter 56 I I
Air filter housing drain 56 I Inspect every time before riding
Gear lubricant (Front differential -
rear drive)
50 I I
50 Replace every 4 years
V-Belt 57 I I
Muffler/spark arrester 58 C
Tires/air pressure 57/28 I Inspect every time before riding
* Brake components 51/51 I Inspect every time before riding
Brake fluid 51 I Inspect every time before riding
Brake hoses 51 I Inspect every time before riding
* Steering - I Inspect every time before riding
* Suspension (Ball joint boots, drive
axle boots front and rear, tie rods,
differential and rear drive bellows) - I Inspect every time before riding
* Chassis nuts and bolts - I T
Frame/welds/racks - I I
Electrical connections - I I
Headlight/taillight-brakelight 58 I Inspect every time before riding
Wheel nuts 57 I I
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