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Textron Lycoming O-235-C User Manual

Textron Lycoming O-235-C
91 pages
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OPERATOR’SMANUAL
REVISION
REVISIONNO. PUBLICATION PUBLICATIONNO. PUBLICATIONDATE
6029791 O235,O290SERIES 602979 January2007
Thepage(s)inthisrevisionreplace,addto,ordeletecurrentpagesintheoperator’smanual.
PREVIOUS REVISION CURRENTREVIS ION
None
September 2008
35,36, Addspage36A/B
©2008byLycoming“AllRightsReserved”
LycomingEngines,adivisionofAVCOCorporation,awhollyownedsubsidiaryofTextronInc.
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Textron Lycoming O-235-C Specifications

General IconGeneral
Bore4.375 in (111.1 mm)
Stroke3.875 in (98.4 mm)
Compression Ratio8.5:1
Fuel TypeAvgas 100LL
Fuel systemCarburetor
Cooling systemAir-cooled
TypeFour-cylinder, horizontally opposed
Displacement3.85 L (235 cu in)

Summary

OPERATOR'S MANUAL REVISION

Revision Details

Details the current and previous revision information for the manual.

ATTENTION

Owners, Operators, and Maintenance Personnel

Manual is intended for owners, pilots, and maintenance personnel.

Safety Warning

Highlights critical safety warnings regarding engine operation and limitations.

Service Bulletins and Updates

Advises users to stay updated with service bulletins and letters.

Special Note on Illustrations

Clarifies that illustrations are typical, not specific examples.

SECTION 1 DESCRIPTION

General Engine Overview

Provides a general description of the engine type and configuration.

Engine Components Description

Details key components like cylinders, crankshaft, and crankcase.

Engine Systems Description

Describes lubrication, induction, and ignition systems.

SECTION 2 SPECIFICATIONS

O-235 Series Specifications

Covers specifications for various O-235 models.

O-290 Series Specifications

Details specifications for O-290 models.

Accessory Drives and Power Ratings

Information on accessory drives and alternate power ratings.

Engine Detail Weights

Lists the weight of different engine models.

SECTION 3 OPERATING INSTRUCTIONS

Pre-Flight and Starting Procedures

Covers engine starting, warm-up, and pre-takeoff checks.

In-Flight Operation and Leaning

Details flight operations, mixture control, and leaning procedures.

Carburetor Heat and Operating Conditions

Discusses carburetor heat use and critical operating parameters.

Performance Data and Shutdown

Includes performance curves and engine shutdown procedure.

SECTION 4 PERIODIC INSPECTIONS

Prestarting and Daily Inspections

Details daily pre-flight and pre-starting checks.

Time-Based Maintenance Inspections

Covers inspections at 25, 50, 100, and 400-hour intervals.

Non-Scheduled Inspection Requirements

Information on service bulletins and instructions.

SECTION 5 MAINTENANCE PROCEDURES

Ignition and Electrical System Maintenance

Procedures for ignition harness, wiring, and magneto timing.

Fuel System Maintenance

Covers fuel leaks, screens, grades, and idle adjustments.

Lubrication System and Cylinder Assembly

Details oil systems, sump capacity, and cylinder maintenance.

Generator Drive Belt Tension

Instructions for checking generator drive belt tension.

SECTION 6 TROUBLE-SHOOTING

Engine Start and Idle Troubleshooting

Addresses issues related to engine starting and idling.

Power and Running Troubleshooting

Covers low power, uneven running, and full power issues.

Oil System Troubleshooting

Troubleshooting low oil pressure and high oil temperature.

Consumption, Cold Weather, and Shutdown Issues

Addresses oil consumption, cold weather, and engine stopping problems.

SECTION 7 INSTALLATION AND STORAGE

Engine Preparation for Installation

Procedures for preparing an engine for installation.

Carburetor Prep & Corrosion Prevention

Preparing carburetors and preventing engine corrosion.

Installation Drawings and Notes

Provides visual aids and important notes for installation.

SECTION 8 REFERENCE TABLES

Conversion and Inspection Forms

Contains temperature, fraction conversions, and inspection forms.

Performance Data Tables

Includes full throttle HP at altitude and speed equivalents.

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