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TGB CH1 - Precautions, Specifications & Tools

TGB CH1
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6. CYLINDER HEAD/VALVE TGB
6-2
PRECAUTIONS IN OPERATION
General Information
y This chapter is contained maintenance and service for cylinder head, valve, and camshaft
as well as valve rocker arm.
y Cylinder head service cannot be carried out when engine is in frame.
Specification unit: mm
Item Standard Limit
Compression pressure 12 ± 2 kg/cm²
-
Intake 25.736
-
Camshaft
Height of cam lobe
Exhaust 25.55
-
ID of valve rocker arm 10.00 10.000~10.015
Rocker
arm
OD of valve rocker arm shaft 10.00 9.985~10.00
Intake 5.00 4.975~4.99
OD of valve stem
Exhaust 5.00 4.97~4.98
OD of Guide 5.00 5.030
Intake 0.010~0.037 0.080
Clearance between
valve stem and guide
Exhaust 0.030~0.057 0.100
Free length of valve spring 32.410 -
Valve
Valve seat width 1.000 1.600
Connection Flatness of cylinder head
- 0.050
Torque Value
Cylinder head cover bolt 0.8~1.2kgf-m
Cylinder head bolt (LH) 0.8~1.2kgf-m
Cylinder head Nut
1.0~1.4kgf-m (apply with oil on bolt thread & seat)
Sealing bolt of timing chain auto-adjuster 0.8~1.2kgf-m
Bolt of timing chain auto-adjuster 0.8~1.2kgf-m
Timing gear cover bolts 0.7~1.1kgf-m (apply with oil on bolt thread & seat)
Spark plug 1.0~1.4kgf-m
TOOLS
Special service tools
Valve reamer: 5.0mm
Valve guide driver: 5.0mm
Valve spring compressor

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