TGW NBS BR - User Manual

Questions and Answers

C
Christina PriceAug 2, 2025
How to fix TGW NBS BR belts rolling out of guide tracks?
- D
  Daniel JohnsonAug 2, 2025
  If the belts are rolling out of the guide tracks, several factors could be at play. First, ensure the conveyor is installed straight and level, correcting any high or low spots at divert points. Check that the air pressure for the belt take-up is set to the proper PSI. Verify the divert rises to the proper height and that the divert spur is set to the correct height. Misaligned rail joints can also cause this issue; loosen the rail splice hardware and use a rail alignment tool to adjust. Ensure the wave commander program matches the conveyor speed by setting the VFD for the motor to the proper speed. Also, verify the speed of the vertibelt and correct the VFD as necessary. Finally, inspect the timing of the divert to ensure the product is fully off the transfer before the unit lowers.
E
Elizabeth JonesAug 7, 2025
Why is my TGW NBS BR belt failing?
- C
  Carrie DawsonAug 7, 2025
  Belt failure can stem from a few key issues. Inspect the belt routing within the drive train to ensure it's properly installed. Check the rail alignment at joints to confirm they're aligned correctly. Also, inspect the air pressure within the belt take-up to ensure it's set properly, as incorrect belt tension can lead to failure.
C
Christopher BrownAug 12, 2025
What to do if TGW Accessories product is not diverting correctly?
- E
  Eric ReevesAug 13, 2025
  If the product isn't diverting correctly, check the discharge conveyor unit's location, as it varies based on the product being handled. Also, inspect the height of the discharge conveyor and adjust it accordingly.
B
Brandi SmithAug 17, 2025
Why is the TGW NBS BR Accessories divert tub engaging at the wrong time?
- L
  Lance BerryAug 18, 2025
  The divert tub might be engaging at the wrong time due to a few reasons. Inspect the timing of the logic with the encoder to ensure the data is correct. Check the solenoid wiring to ensure it's wired correctly. Also, inspect the solenoid valve to ensure no water is present, as a clogged solenoid can cause timing issues.
E
Emily SmithAug 23, 2025
How to reduce loud humming noise from TGW NBS BR Accessories?
- Y
  ycollinsAug 23, 2025
  To reduce a loud humming noise, inspect the belt installation to ensure the proper side is making contact with the rail.
K
Kenneth MejiaAug 27, 2025
What to do if TGW Accessories wheels are not turning within divert tub?
- R
  Richard JacksonAug 27, 2025
  If the wheels aren't turning within the divert tub, inspect the belt routing and adjust it accordingly.

Summary

Chapter 1: IOM INTRODUCTION

IOM Purpose

Describes the intent and scope of the Installation, Operation, and Maintenance manual.

Manual Structure

Explains the organization and components of the IOM manual.

Chapter 2: TGW SYSTEMS POLICIES

TGW Systems Equipment Warranty

Details the warranty terms and conditions for TGW Systems equipment.

TGW Environment Standards

Outlines environmental conditions for proper equipment installation and operation.

Chapter 3: SAFETY

3.1: TGW SAFETY RECOMMENDATION

Provides general safety instructions and recommendations for conveyor systems.

Conveyor Design and Safety Guidelines

Discusses risk evaluation and compliance with industry safety standards.

3.2: CONVEYOR DESIGN AND SAFETY GUIDELINES

Details specific guidelines for safe conveyor design and operation.

3.3: WARNINGS AND SAFETY INSTRUCTIONS

Highlights general warnings and essential safety precautions for users.

Chapter 4: NBS INTRODUCTION

NBS Concept

Introduces the NBS Narrow Belt Sorter technology and its advantages.

Features and Benefits

Lists the key features and benefits common to NBS technologies.

4.1: NBS 30 AND NBS 30 WAVE

Describes the features of NBS 30 and NBS 30 WAVE sorter models.

4.2: NBS WAVE 200

Details the specifications and capabilities of the NBS WAVE 200.

Definition of Terms

Chapter 5: NBS RECEIVING AND SITE PREPARATION

Receiving

Provides guidance on inspecting and handling incoming conveyor shipments.

Preparation of Site

Details steps for preparing the installation location for the conveyor.

5.1: PARTS INVENTORY & IDENTIFICATION

Explains how to identify and inventory conveyor parts upon receipt.

Chapter 6: NBS APPLICATION & INSTALLATION DETAILS

6.1: APPLICATION RULES & GUIDELINES

Outlines rules and guidelines for applying NBS sortation systems.

Divert Locations

Specifies placement criteria for divert modules within the system.

6.2: PRODUCT ALIGNMENT

Describes the procedure for correctly aligning products on the sorter.

Chapter 7: NBS INSTALLATION DETAILS

General Procedures

Provides general guidelines for the installation process.

Dimensional Reference Points

Explains how to establish reference points for conveyor placement.

7.1: GENERAL ELECTRICAL REQUIREMENTS

Details the essential electrical requirements for system installation.

7.2: GEAR MOTOR ACTIVATION

Provides instructions for activating the gear motor before system startup.

Chapter 8: NBS MAINTENANCE

8.1: GENERAL PREVENTIVE MAINTENANCE

Outlines the importance and general principles of preventive maintenance.

Pulley and Timing Belts

Describes maintenance checks for pulleys and timing belts.

Rollers

Details maintenance procedures for conveyor rollers.

8.3: NBS TROUBLESHOOTING GUIDE

Offers solutions for common problems encountered with NBS systems.

Chapter 9: NBS RECOMMENDED REPLACEMENT PARTS

9.1: SPARE PARTS PRIORITY LEVEL EXPLANATIONS

Explains the priority levels assigned to spare parts for maintenance.

NBS Drive Bed Replacement Parts

Lists replacement parts for End, Drive, and Auxiliary Take-Up beds.

NBS Transfer & Sorter Replacement Parts

Lists replacement parts for various transfers and sorters.

NBS Aligner & Control System Replacement Parts

Lists replacement parts for aligners and control systems.

WORKS CITED

TGW SYSTEMS INFORMATION

Mission

Company mission statement regarding material handling solutions.

TGW Systems Inc.

Contact information and company overview for TGW Systems.

TGW NBS BR Specifications

General

Brand	TGW
Model	NBS BR
Category	Accessories
Language	English

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