TGW NBS BR - Default Chapter; Table of Contents

NBS
®
-BR IOM
P/N: 1116149 Rev: 03/14/2019 Page 2 of 110
TABLE OF CONTENTS
CHAPTER 1: IOM INTRODUCTION .......................................................................................................................4
CHAPTER 2: TGW SYSTEMS POLICIES ..............................................................................................................5
CHAPTER 3: SAFETY ............................................................................................................................................6
3.1: TGW SAFETY RECOMMENDATION ........................................................................................................................6
3.2: CONVEYOR DESIGN AND SAFETY GUIDELINES.......................................................................................................7
3.2.1: CEMA Unit Handling Standard ....................................................................................................................8
3.3: WARNINGS AND SAFETY INSTRUCTIONS ................................................................................................................9
3.4: SAFETY WARNINGS .......................................................................................................................................... 10
3.5: TGW SYSTEMS CONVEYOR CONTROLS SAFETY GUIDELINES ............................................................................. 12
CHAPTER 4: NBS INTRODUCTION ................................................................................................................... 14
4.1: NBS 30 AND NBS 30 WAVE™ ........................................................................................................................ 15
4.2: NBS WAVE 200 .............................................................................................................................................. 15
4.3: NBS-90 & NBS90-SL ...................................................................................................................................... 16
4.4: PRODUCT DESCRIPTIONS .................................................................................................................................. 19
CHAPTER 5: NBS RECEIVING AND SITE PREPARATION .............................................................................. 20
5.1: PARTS INVENTORY & IDENTIFICATION ................................................................................................................ 21
CHAPTER 6: NBS APPLICATION & INSTALLATION DETAILS ....................................................................... 23
6.1: APPLICATION RULES & GUIDELINES ................................................................................................................... 23
6.2: PRODUCT ALIGNMENT ....................................................................................................................................... 26
CHAPTER 7: NBS INSTALLATION DETAILS .................................................................................................... 28
7.1: GENERAL ELECTRICAL REQUIREMENTS ............................................................................................................. 29
7.2: GEAR MOTOR ACTIVATION ................................................................................................................................ 31
7.3: ELEVATIONS ..................................................................................................................................................... 33
7.3.1: Straight and Level .................................................................................................................................... 34
7.4: SUPPORTING ARRANGEMENT ............................................................................................................................ 36
7.5: SUPPORTS & CONNECTIONS ............................................................................................................................. 36
7.6: ANCHORING ..................................................................................................................................................... 36
7.7: BED/SUPPORT CONNECTORS ............................................................................................................................ 37
7.8: INSTALL LOW FRICTION RAIL CONNECTORS ......................................................................................................... 38
7.9: RAILING ALIGNMENT PROCEDURE ..................................................................................................................... 38
7.10: CEILING SUPPORTED NBS CONVEYORS .......................................................................................................... 41
7.11: NBS BELT INSTALLATION ................................................................................................................................ 43
7.11.1: Belt Threading Instructions ..................................................................................................................... 44
7.11.2: Belt Tracking........................................................................................................................................... 47
7.11.3: Belt Specifications and Lacing ............................................................................................................... 48
7.11.4: Belt Lacing Information ........................................................................................................................... 49
7.12: NBS PNEUMATIC GENERAL GUIDELINES.......................................................................................................... 50
7.12.1: Air Regulator Lock Out Valve On and Off Position ................................................................................ 54
7.12.2: Air Line Connections .............................................................................................................................. 55
7.13: WAVE DIVERTER INSTALLATION ....................................................................................................................... 60
7.14: COMMISSIONING OF EQUIPMENT ..................................................................................................................... 63
CHAPTER 8: NBS MAINTENANCE .................................................................................................................... 65
8.1: GENERAL PREVENTIVE MAINTENANCE ............................................................................................................... 65
8.2: MAINTENANCE SCHEDULE ................................................................................................................................. 69
8.3: NBS TROUBLESHOOTING GUIDE ....................................................................................................................... 71
8.4: REPAIR PROCEDURES ...................................................................................................................................... 73
8.5: SENSING SWITCHES ......................................................................................................................................... 74