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Thermador PRG304 - User Manual

Thermador PRG304
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Gas Supply:
Natural Gas – 6 inch water column. (14.9mb) min., 8 inch (20mb) nominal
Propane Gas – 11 inch water column. (27.4 mb), 14 inch (37mb) maximum
Electrical Power Supply:
PRG304, PRG36 and PRG48 Models – 120 VAC, 60 Hz., 1Ph., 20 Amp circuit.
PRDS304 Model - 120/240 VAC, 50/60 HZ., 1Ph., 20 Amp circuit.
PRDS36 Models – 120/240 VAC, 50/60 Hz., 1Ph., 35 Amp circuit.
PRDS48 Models – 120/240 VAC, 50/60 Hz., 1Ph., 50 Amp circuit.
IMPORTANT: Save these instructions for the Local Electrical Inspector’s use.
INSTALLER: Please leave these Installation Instructions with this unit for the owner.
OWNER: Please retain these instructions for future reference.
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PLEASE READ ENTIRE INSTRUCTIONS BEFORE PROCEEDING.
IMPORTANT: LOCAL CODES VARY. INSTALLATION, ELECTRICAL CONNECTIONS,
GAS CONNECTIONS, AND GROUNDING MUST COMPLY WITH ALL APPLICABLE CODES.
INSTALLATION INSTRUCTIONS MANUAL
PROFESSIONAL RANGES
ALL-GAS MODELS – PRG304, PRG36 AND PRG48
DUAL-FUEL MODELS - PRDS304, PRDS36 AND PRDS48
WARNING: Disconnect power
before installing. Before turning
power ON, be sure that all
controls are in the OFF position.
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Summary

Thermador Professional Ranges Installation Manual

Model Identification

Identifies all-gas and dual-fuel models covered.

General Installation Warnings

Emphasizes compliance with local codes for installation.

Gas and Electrical Supply Information

Details natural gas, propane gas, and electrical supply requirements.

Introduction to Thermador Professional Ranges

Product Overview

Describes various Thermador Professional Range configurations and features.

General Safety Guidelines

Provides critical safety warnings and emergency procedures for gas leaks.

Safety Warnings and Precautions

Electrical and Gas Safety

Covers risks from incorrect installation, gas connection safety, and proper use.

Range Tipping Hazard Warning

Warns about the danger of the range tipping over and the need for an anti-tip device.

Additional Safety and Damage Prevention

Property Damage Warnings

Advises on preventing property damage during installation, especially with walls/floors.

Electrical Shock and Hazard Warnings

Details risks of electrical shock during installation and drilling.

Step 1: Ventilation Requirements

Hood and Blower Selection

Guides on selecting appropriate Thermador hoods and blowers for different range sizes.

Hood Placement and Make-Up Air

Specifies hood placement height and the importance of make-up air.

Step 2: Cabinet Preparation

Cabinet Clearances and Dimensions

Details required clearances around the range and overhead cabinets.

Electrical and Gas Supply Zones

Illustrates the placement zones for gas and electrical supply connections.

Step 3: Unpacking and Moving the Range

Weight and Handling

Provides shipping weights, handling recommendations, and doorway clearance.

Removing Components for Handling

Instructions for removing parts like the door, kick panel for easier handling.

Step 3: Placing and Leveling the Range

Dolly Positioning and Range Placement

Guidance on using a dolly and positioning the range.

Griddle Level Adjustments

Instructions for adjusting the griddle to ensure it is level and stable.

Step 4: Installing the Anti-Tip Device

Range Tipping Hazard Warning

Reinforces the warning about range tipping and the necessity of the anti-tip device.

Electrical Shock Hazard Warning

Alerts to electrical shock risks when drilling for installation.

Anti-Tip Device Parts and Mounting

Parts for PRG Ranges

Lists parts and shows mounting kits for PRG All-Gas ranges.

Parts for PRDS Ranges

Lists parts and shows mounting kits for PRDS Dual-Fuel ranges.

PRG Anti-Tip Device Installation Steps

Wall Mount Location for PRG

Details wall mounting locations and clearances for PRG ranges.

Floor Mount Location for PRG

Details floor mounting locations for PRG ranges.

PRDS Anti-Tip Device Installation Steps

Wall Mount Location for PRDS

Details wall mounting locations and clearances for PRDS ranges.

Floor Mount Location for PRDS

Details floor mounting locations for PRDS ranges.

Step 5: Gas Requirements and Hookup

Gas Type Verification and Conversion

Instructions on verifying gas type and obtaining conversion kits for propane.

Natural Gas Requirements

Specifies natural gas inlet connection and pressure requirements.

Propane Gas Requirements

Specifies propane gas inlet connection and pressure requirements.

Step 6: Electrical Requirements

Electrical Supply Circuit Requirements

Details voltage, amperage, and frequency for different models.

Power Supply Wire Ratings

Specifies wire size and temperature rating requirements for power supply.

Step 6: Electrical Connections for Dual Fuel

3-Conductor Cord Connection

Describes connecting with a 3-conductor cord and NEMA 10-50R receptacle.

4-Conductor Cord Connection

Describes connecting with a 4-conductor cord and NEMA 14-50R receptacle.

Step 6: Wiring and Grounding Details

3 Wire Lead Connection

Details how to connect a 3-wire power supply to the terminal block.

4 Wire Connection

Details how to connect a 4-wire power supply, including grounding.

Step 6: Grounding Methods

All-Gas Recommended Grounding

Explains the recommended grounding method for all-gas models using a 3-prong plug.

Dual-Fuel Grounding

Explains grounding methods for dual-fuel models with 3 or 4 conductor power supplies.

Step 7: Backguard Installation

Insulation and Retainer Removal for PRDS

Instructions for removing insulation and retainer on PRDS models before backguard installation.

Backguard Attachment

Details how to attach the backguard to the range.

Step 8: Test and Adjustment

Burner Operation and Flame Check

Guides on checking burner ignition, flame color, and stability.

Air Shutter Adjustment

Explains how to adjust air shutters for optimal flame on specific components.

Flame Guide and Exterior Cleaning

Proper Flame Characteristics

Illustrates proper flame heights and appearance for various burners.

Exterior Surface Care

Provides instructions on cleaning and protecting the exterior surfaces of the range.

Installer Checklist

Final Checks

A comprehensive checklist for final installation verification.

Gas Supply Checks

Verifies gas supply connections, shut-off valve, and pressure.

Electrical and Operation Checks

Verifies electrical connections, grounding, polarity, and burner operation.

Summary

Thermador Professional Ranges Installation Manual

Model Identification

Identifies all-gas and dual-fuel models covered.

General Installation Warnings

Emphasizes compliance with local codes for installation.

Gas and Electrical Supply Information

Details natural gas, propane gas, and electrical supply requirements.

Introduction to Thermador Professional Ranges

Product Overview

Describes various Thermador Professional Range configurations and features.

General Safety Guidelines

Provides critical safety warnings and emergency procedures for gas leaks.

Safety Warnings and Precautions

Electrical and Gas Safety

Covers risks from incorrect installation, gas connection safety, and proper use.

Range Tipping Hazard Warning

Warns about the danger of the range tipping over and the need for an anti-tip device.

Additional Safety and Damage Prevention

Property Damage Warnings

Advises on preventing property damage during installation, especially with walls/floors.

Electrical Shock and Hazard Warnings

Details risks of electrical shock during installation and drilling.

Step 1: Ventilation Requirements

Hood and Blower Selection

Guides on selecting appropriate Thermador hoods and blowers for different range sizes.

Hood Placement and Make-Up Air

Specifies hood placement height and the importance of make-up air.

Step 2: Cabinet Preparation

Cabinet Clearances and Dimensions

Details required clearances around the range and overhead cabinets.

Electrical and Gas Supply Zones

Illustrates the placement zones for gas and electrical supply connections.

Step 3: Unpacking and Moving the Range

Weight and Handling

Provides shipping weights, handling recommendations, and doorway clearance.

Removing Components for Handling

Instructions for removing parts like the door, kick panel for easier handling.

Step 3: Placing and Leveling the Range

Dolly Positioning and Range Placement

Guidance on using a dolly and positioning the range.

Griddle Level Adjustments

Instructions for adjusting the griddle to ensure it is level and stable.

Step 4: Installing the Anti-Tip Device

Range Tipping Hazard Warning

Reinforces the warning about range tipping and the necessity of the anti-tip device.

Electrical Shock Hazard Warning

Alerts to electrical shock risks when drilling for installation.

Anti-Tip Device Parts and Mounting

Parts for PRG Ranges

Lists parts and shows mounting kits for PRG All-Gas ranges.

Parts for PRDS Ranges

Lists parts and shows mounting kits for PRDS Dual-Fuel ranges.

PRG Anti-Tip Device Installation Steps

Wall Mount Location for PRG

Details wall mounting locations and clearances for PRG ranges.

Floor Mount Location for PRG

Details floor mounting locations for PRG ranges.

PRDS Anti-Tip Device Installation Steps

Wall Mount Location for PRDS

Details wall mounting locations and clearances for PRDS ranges.

Floor Mount Location for PRDS

Details floor mounting locations for PRDS ranges.

Step 5: Gas Requirements and Hookup

Gas Type Verification and Conversion

Instructions on verifying gas type and obtaining conversion kits for propane.

Natural Gas Requirements

Specifies natural gas inlet connection and pressure requirements.

Propane Gas Requirements

Specifies propane gas inlet connection and pressure requirements.

Step 6: Electrical Requirements

Electrical Supply Circuit Requirements

Details voltage, amperage, and frequency for different models.

Power Supply Wire Ratings

Specifies wire size and temperature rating requirements for power supply.

Step 6: Electrical Connections for Dual Fuel

3-Conductor Cord Connection

Describes connecting with a 3-conductor cord and NEMA 10-50R receptacle.

4-Conductor Cord Connection

Describes connecting with a 4-conductor cord and NEMA 14-50R receptacle.

Step 6: Wiring and Grounding Details

3 Wire Lead Connection

Details how to connect a 3-wire power supply to the terminal block.

4 Wire Connection

Details how to connect a 4-wire power supply, including grounding.

Step 6: Grounding Methods

All-Gas Recommended Grounding

Explains the recommended grounding method for all-gas models using a 3-prong plug.

Dual-Fuel Grounding

Explains grounding methods for dual-fuel models with 3 or 4 conductor power supplies.

Step 7: Backguard Installation

Insulation and Retainer Removal for PRDS

Instructions for removing insulation and retainer on PRDS models before backguard installation.

Backguard Attachment

Details how to attach the backguard to the range.

Step 8: Test and Adjustment

Burner Operation and Flame Check

Guides on checking burner ignition, flame color, and stability.

Air Shutter Adjustment

Explains how to adjust air shutters for optimal flame on specific components.

Flame Guide and Exterior Cleaning

Proper Flame Characteristics

Illustrates proper flame heights and appearance for various burners.

Exterior Surface Care

Provides instructions on cleaning and protecting the exterior surfaces of the range.

Installer Checklist

Final Checks

A comprehensive checklist for final installation verification.

Gas Supply Checks

Verifies gas supply connections, shut-off valve, and pressure.

Electrical and Operation Checks

Verifies electrical connections, grounding, polarity, and burner operation.

Overview

The provided manual describes the Thermador Professional Ranges, which are free-standing cooking appliances available in both all-gas and dual-fuel configurations. These ranges are designed for residential use and come in various models, including PRG304, PRG36, PRG48 (all-gas), and PRDS304, PRDS36, PRDS48 (dual-fuel).

Function Description:

These ranges serve as primary cooking appliances, offering multiple cooking zones and oven capabilities.

  • All-Gas Models (PRG series):
    • PRG304: Features four sealed gas surface burners, a large capacity gas oven with a gas infra-red broiler, and a convection system.
    • PRG364GD, PRG364GL, PRG366: Offer a gas cooking surface with either four sealed burners and a griddle, four sealed burners and a grill, or six sealed burners. These models also include a large capacity gas oven with a gas infra-red broiler.
    • PRG484GG, PRG486GD, PRG486GL: Feature a gas cooking surface with four sealed burners, griddle and grill; six sealed burners and a griddle; or six sealed burners and a grill. PRG48 ranges include a large gas oven (same as PRG36) and a small gas oven with broil capability.
  • Dual-Fuel Models (PRDS series):
    • PRDS304: Equipped with four sealed gas surface burners and an electric convection, self-cleaning oven with broil capability.
    • PRDS364GD, PRDS364GL, PRDS366: Offer the same cooking surface configurations as their all-gas counterparts but are equipped with a professional-size electric convection, self-cleaning oven with broil capability.
    • PRDS484GG, PRDS486GD, PRDS486GL: Feature a gas cooking surface with four sealed burners, griddle and grill; six sealed burners and a griddle; or six sealed burners and a grill. PRDS48 ranges include a large electric oven (same as PRDS36) and a small electric oven with a bread proofing feature and broil capability.

Important Technical Specifications:

  • Gas Supply:
    • Natural Gas: 6 inch water column (14.9mb) minimum, 8 inch (20mb) nominal. Manifold Pressure: 5 inch water column (12.5 mb).
    • Propane Gas: 11 inch water column (27.4 mb) minimum, 14 inch (37mb) maximum. Manifold Pressure: 10 inch water column (24.9 mb).
    • Inlet Connection: 1/2" N.P.T. (Minimum 5/8" dia. flex line).
    • A manual gas shut-off valve must be installed externally in an accessible location.
    • The range is supplied with its own pressure regulator. For propane gas, the tank must also have a high-pressure regulator.
  • Electrical Power Supply:
    • PRG304, PRG36, PRG48 (All-Gas): 120 VAC, 60 Hz., 1Ph., 20 Amp circuit. These models are factory equipped with a three-prong grounding plug and must be plugged into a matching, grounding-type, 120 VAC receptacle. Improper polarization can cause malfunction and shock hazard.
    • PRDS304 (Dual-Fuel): 120/240 VAC, 50/60 Hz., 1Ph., 20 Amp circuit.
    • PRDS36 (Dual-Fuel): 120/240 VAC, 50/60 Hz., 1Ph., 35 Amp circuit.
    • PRDS48 (Dual-Fuel): 120/240 VAC, 50/60 Hz., 1Ph., 50 Amp circuit.
    • Dual-fuel models can be cord-connected (3-pole, 3-conductor or 3-pole, 4-conductor range supply cord kit) or hard-wired. A neutral supply wire is required for dual-fuel models.
    • Conductor Size (AWG) for PRDS models:
      • PRDS304/PRDS36: L1, L2 - 10; NEUT - 12; GROUND - 10.
      • PRDS48: L1, L2 - 8; NEUT - 10; GROUND - 8.
    • Minimum voltage rating: 300 VAC. Temperature rating: 105°C.
  • Dimensions & Clearances:
    • Minimum range height (leveling legs fully retracted): 35-3/8". Maximum range height (leveling legs fully extended): 36-3/4".
    • Minimum 30" to 36" (or 42" if hood contains combustible materials) from bottom of overhead hood to cooking surface.
    • Maximum 13" cabinet depth for overhead cabinets.
    • Minimum 12" horizontal clearance to combustible side wall material.
    • Backguards are required if horizontal clearance to combustible material behind the range is less than 12". Standard 9" backguards are shipped with 30" models; others must be ordered separately (Low Back Guard, High Shelf, or Island Trim).
    • Doorway width required (unit assembled): 28-7/8" (30" range), 30-7/8" (36" & 48" ranges).
    • Doorway width required (oven door(s) removed): 27-3/4" (30" range), 29-1/2" (36" & 48" ranges).
  • Weight (approximate shipping weight):
    • 30" Range: 335 lbs (shipping), 285 lbs (without packing), 215 lbs (after removing door(s), caps, panel, racks).
    • 36" Range: 444 lbs (shipping), 390 lbs (without packing), 295 lbs (after removing door(s), caps, panel, racks).
    • 48" Range: 584 lbs (shipping), 524 lbs (without packing), 395 lbs (after removing door(s), caps, panel, racks).

Usage Features:

  • Sealed Gas Surface Burners: Provide efficient cooking. The two far left sealed burners feature XLO® (ExtraLow®) setting, causing the flame to cycle on and off for very low heat.
  • Griddle/Grill Options: Available on select models for versatile cooking.
  • Convection Oven: Electric convection ovens on dual-fuel models offer self-cleaning capability. Gas ovens on all-gas models include a gas infra-red broiler and convection.
  • Bread Proofing Feature: Available in the small electric oven of PRDS48 models.
  • Adjustable Leveling Legs: Allow for precise leveling of the range.
  • Griddle Level Adjustments: Screws in the back ledge allow for leveling or slight forward tilting of the griddle.
  • Anti-Tip Device: Essential safety feature to prevent accidental tipping, must be installed according to instructions.
  • Ventilation: Strongly recommended to install a suitable overhead vent hood. Downdraft ventilation is not recommended. Hood width should at least equal the range width for wall installations, and overhang by 6" on both sides for island installations. Hood lower edge should be 30"-36" above the cooking surface (42" if combustible materials are present in the hood). Make-up air is recommended due to high ventilation volume.
  • Flame Characteristics: Burner flames should be blue and stable with no yellow tips, excessive noise, or lifting. Sealed top burner flames should be 1" to 1-1/4" high. Griddle, grill, and gas oven flames have specific height requirements (e.g., Griddle: 3/4"-1" for propane, Grill: 1/2" for propane, Gas oven: 1-1/2"-3" for propane).
  • Infra-Red Broiler: Gas oven infra-red broiler burner has no adjustable air shutter. For propane gas, an air shutter is attached but not adjustable. It requires a 45-minute burn-in to eliminate insulation binder odor before first use.

Maintenance Features:

  • Exterior Surfaces: Stainless steel surfaces can be cleaned with a damp soapy cloth, rinsed with clear water, and dried with a soft cloth. Mild glass cleaner can remove fingerprints and smears.
  • Discolorations/Deposits: For persistent issues, refer to the Care and Use Manual.
  • Stainless Steel Protection: Use a cleaner/polish like Stainless Steel Magic®.
  • Avoid Harsh Cleaners: Do not use ordinary steel wool, steel brushes, salt solutions, disinfectants, bleaches, or cleaning compounds on stainless steel, as they can cause rust or harm the surface.
  • Burner Maintenance: Check air shutter (grill, griddle, gas oven only) or burner ports for blockages if flame is yellow or unstable.
  • Self-Cleaning Oven: Available on dual-fuel models.
  • Electrical Wiring Diagrams: Located in the toe kick area for service technicians.

Thermador PRG304 Specifications

General IconGeneral
BrandThermador
ModelPRG304
CategoryRanges
LanguageEnglish

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