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Thermal Care NQA04 - User Manual

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Installation & Operation Manual
NQ Series Portable and Remote Condenser Chillers

Table of Contents

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Summary

Safety Guidelines

Hazard Warnings and Precautions

Covers electrical, refrigerant, sharp, hot surface, flammable, explosive hazards.

Personal Safety and Maintenance Procedures

Guidance on PPE, lockout/tagout, grounding, and maintenance safety.

Pre-Installation

Receiving Inspection Procedures

Verifying unit condition and contents upon arrival.

Installation - Chiller Mechanical

Foundation Requirements

Specifications for mounting pads and foundations.

Unit Location and Clearance

Positioning guidelines for serviceability and ventilation.

Chilled Water Piping Installation

Best practices for piping insulation and sizing.

Chiller Pump Performance Curves

Installation - Remote Air-Cooled Condenser

Condenser Location Guidelines

Site selection and clearance requirements for outdoor units.

Interconnecting Refrigerant Piping

Requirements for connecting chiller to remote condenser.

Refrigerant Piping Design Considerations

Determining Equivalent Line Length

Liquid Line Sizing

Discharge (Hot Gas) Line Sizing

Calculating System Refrigerant and Oil Charge

Refrigerant Charge Tables (R-410 A)

Table 9 & 10 for system and piping refrigerant charge.

Installation - Electrical

Electrical Wiring and Voltage Requirements

Compliance with codes, voltage utilization, and imbalance.

Electrical Safety Precautions

Warnings for hazardous voltages, refrigerant, sharp edges, hot surfaces.

Power Connection and Grounding

Procedures for main power connection and grounding.

Phase Sequence Check

Importance of checking electrical phase sequence.

Standard Controller Operation

Controller Interface and Initial Power-Up

Overview of the controller display and diagnostic test.

Start Button Functionality

How to start the pump and compressor.

Stop Button Functionality

How to stop the compressor, pump, and fans.

Alarm Silence; Alarm Reset Button

Silencing alarms and resetting faults.

Program Menu Access and Navigation

Accessing and navigating the controller's program menu.

Parameter Adjustment and Saving

Changing values and saving settings.

Controller Control Fault Logic

Table 16 detailing fault logic and reset requirements.

Optional Controller Operation

Active Alarms Screen

Displaying and managing active alarms.

Compressor Setup Screen

Adjusting compressor control parameters.

Process Setup Screen

Adjusting temperature warnings and alarms.

Process Diagnostic Screen

Displaying coolant temp, pump status, HGBP position.

Refrigeration Diagnostic Screen

Displaying set point, actual temps, HGBP, compressor status.

Start-Up

General Start-Up Procedure

Outline for initial chiller start-up.

Connect Main Power

Step 1: Connecting main power and checking phase.

Fill Coolant Circuit

Step 2: Filling the coolant reservoir with solution.

Check Refrigerant Valves

Step 4: Verifying all refrigerant valves are open.

Verify Freezestat Setting

Step 5: Setting the Freezestat appropriately.

Turn On Control Power

Step 6: Turning on control power and resetting alarms.

Establish Coolant Flow

Step 7: Ensuring coolant flow for operation.

Initial Unit Operation

Step 8: Setting temperature and observing operation.

Preventive Maintenance

Recommended Maintenance Schedule

Periodic maintenance tasks and frequency.

Once a Week Maintenance

Weekly checks: condenser coil, temp, pump pressure, coolant level.

Once a Month Maintenance

Monthly checks: electrical connections, voltage, amp draws.

General Troubleshooting

Compressor and Pump Start Issues

Troubleshooting compressor/pump not starting.

Refrigerant Pressure Issues

Troubleshooting low or high refrigerant pressure.

Freezestat and Pressure Issues

Troubleshooting Freezestat and pump/discharge pressure.

Erratic Temperature Control Troubleshooting

Diagnosing temperature control problems.

Insufficient Cooling Troubleshooting

Diagnosing cooling capacity issues.

Warranty

Thermal Care NQA04 Specifications

General IconGeneral
BrandThermal Care
ModelNQA04
CategoryChiller
LanguageEnglish

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