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Thermal Care NQW25 - User Manual

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Installation & Operation Manual
NQ Series Portable and Remote Condenser Chillers

Table of Contents

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Summary

Safety Guidelines

General Warning

General safety warnings and symbols used in the manual.

Electricity Warning

Warning about hazardous voltages and electrical precautions.

Disconnect Before Maintenance or Repair

Safety procedure to disconnect power before maintenance.

Connect Earth Terminal to Ground

Importance of proper grounding for safety.

Remote Air-Cooled Condenser Installation

Pre-Installation Guide

Unit Receiving Inspection Procedure

Procedure for inspecting the unit upon arrival for damage and completeness.

Chiller Mechanical Installation

Chiller Unit Location Considerations

Considerations for placing the chiller for serviceability and ventilation.

Chilled Water Piping Installation

Importance and guidelines for proper insulation and sizing of chilled water piping.

Electrical Installation Guide

Electrical Phase Sequence Check

Importance and method of checking electrical phase sequence for compressor protection.

Standard Controller Operation

Alarm Silence and Reset Button Function

Procedure to silence alarms and reset fault conditions.

Low Flow Indicator LED

Indicator for low coolant flow safety shutoff.

Freezestat Fault Indicator LED

Indicator for freezestat fault condition and protection.

High Refrigerant Pressure Indicator LED

Indicator for high refrigerant pressure safety trip.

Low Refrigerant Pressure Indicator LED

Indicator for low refrigerant pressure safety trip.

Controller Program Menu Access

Access to adjustable parameters and feature settings.

Optional Controller Operation

Controller Compressor Setup Screen

Displays and allows adjustment of compressor control parameters.

Controller Process Setup Screen

Displays and allows adjustment of temperature alarms and bypass times.

Chiller Start-Up Procedure

Connect Main Power Procedure

Connecting main power, checking voltage and phase sequence.

Fill Coolant Circuit Procedure

Filling the coolant reservoir with proper water or glycol solution.

Check Condenser Procedure

Verifying adequate condenser cooling for chiller operation.

Check Refrigerant Valves

Verifying all refrigerant valves are open to prevent compressor damage.

Verify Freezestat Setting

Setting Freezestat appropriately for operating conditions to prevent freezing.

Establish Coolant Flow Procedure

Ensuring proper coolant flow through the chiller before operation.

Initial Unit Operation Procedure

Setting desired leaving fluid temperature and monitoring operation.

Preventive Maintenance Schedule

General Troubleshooting Guide

Troubleshooting: Compressor Will Not Start

Possible causes and remedies for compressor start failure.

Troubleshooting: Pump Will Not Start

Possible causes and remedies for pump start failure.

Troubleshooting: Low Refrigerant Pressure

Troubleshooting low refrigerant pressure issues and causes.

Troubleshooting: High Refrigerant Pressure

Troubleshooting high refrigerant pressure issues and causes.

Troubleshooting: Freezestat Faults

Troubleshooting Freezestat related faults and potential causes.

Troubleshooting: Low Pump Discharge Pressure

Causes and remedies for low pump discharge pressure.

Troubleshooting: High Pump Discharge Pressure

Causes and remedies for high pump discharge pressure.

Troubleshooting: Erratic Temperature Control

Causes and remedies for unstable temperature control.

Troubleshooting: Insufficient Cooling

Troubleshooting causes for reduced cooling capacity.

Thermal Care NQW25 Specifications

General IconGeneral
BrandThermal Care
ModelNQW25
CategoryChiller
LanguageEnglish

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