Thermal Dynamics Pak Master 75XL Plus - User Manual

Manual No. 0-2746
August 23, 1999
Operating Manual
A-02464
Air Plasma Cutting
Power Supply

Summary

SECTION 1: GENERAL INFORMATION

1.01 Notes, Cautions and Warnings

Explains how notes, cautions, and warnings are highlighted in the manual.

1.02 Important Safety Precautions

Details critical safety warnings for operating plasma arc equipment.

1.03 Publications

Lists standards and publications for further safety information.

1.07 Declaration of Conformity

States equipment conformity to applicable regulations and standards.

1.08 Statement of Warranty

Details limited warranty terms and conditions for the product.

SECTION 2: INTRODUCTION

2.01 Scope of Manual

Describes the manual's content and cautions against unqualified repairs.

2.02 General Description of System

Provides an overview of the Pak Master 75XL Plus system components.

2.03 Specifications;Design Features

Lists the technical specifications and design features of the power supply.

2.04 Power Supply Options and Accessories

Details available optional accessories for the power supply.

SECTION 3: INSTALLATION PROCEDURES

3.01 Introduction

Introduces the installation section and outlines the installation steps.

3.02 Site Selection

Guides on selecting a suitable location for the power supply.

3.03 Unpacking

Provides instructions for unpacking the system components.

3.04 Lifting Options

Describes safe methods for lifting and moving the unit.

3.05 Input Power Connections

Details how to connect the primary power source to the unit.

3.06 Input Voltage Selection

Explains how to select the correct input voltage for the power supply.

3.07 Primary Input Power Cable Connections

Covers routing and connecting the primary input power cable.

3.08 Gas Connections

Details gas requirements and connection procedures for the system.

3.09 Connecting Torch Leads

Provides instructions for connecting the torch leads to the power supply.

3.10 Work Cable And Ground Connections

Explains how to connect the work cable and create a proper earth ground.

3.11 Tip Saver;Drag Cut Sensing Circuit

Describes the function and operation of the Tip Saver circuit.

SECTION 4: OPERATION

4.01 Introduction

Introduces the operation section and control identification.

4.02 Functional Overview

Provides an overview of the system's operational flexibility and simple controls.

4.03 Operating Controls

Details the functions of the power supply's operating controls.

4.04 Sequence of Operation

Outlines the typical sequence of operations for the cutting system.

4.05 Preparations for Operating

Details the setup procedures required before operating the system.

4.06 Cut Quality

Discusses factors affecting cut quality and provides a reference table.

SECTION 5: CUSTOMER;OPERATOR SERVICE

5.01 Introduction

Introduces maintenance procedures performable by operators.

5.02 General Maintenance

Provides a maintenance schedule and cleaning instructions for the unit.

5.03 Common Operating Problems

Lists common operating problems and their potential causes.

5.04 Troubleshooting Guide

Guides users on how to diagnose and resolve system issues.

5.05 Power Supply Parts Replacement

Details procedures for removing and replacing internal components.

SECTION 6: PARTS LISTS

6.01 Introduction

Introduces the breakdown of replaceable components.

6.02 Ordering Information

Provides instructions on how to order replacement parts.

6.03 Complete Power Supply Replacement

Lists complete power supply units available for replacement.

6.04 Replacement Parts

Lists individual replacement parts with catalog numbers.

6.05 Options and Accessories

Lists available optional accessories and their catalog numbers.

APPENDIX I: INPUT WIRING REQUIREMENTS

APPENDIX II: SEQUENCE OF OPERATION (BLOCK DIAGRAM)

APPENDIX III: SYSTEM SCHEMATIC

Thermal Dynamics Pak Master 75XL Plus Specifications

General

Brand	Thermal Dynamics
Model	Pak Master 75XL Plus
Category	Power Supply
Language	English