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Thermal Dynamics Pak Master 50 - User Manual

Thermal Dynamics Pak Master 50
90 pages
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®
A THERMADYNE
®
Company
Manual No. 0-2470
October 20, 1997
Air Plasma Cutting
Power Supply
Instruction Manual
R
The System Includes:
• Pak Master
®
50 Power Supply
• PCH/M-35 Smart Torch
®
with Leads
• Optional Input Power Cable
• Work Cable with Clamp
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Summary

General Information and Safety

Important Safety Precautions

Covers critical safety aspects including electric shock, fumes, fire, noise, and arc rays.

General Description and Specifications

System Description

Overview of the Pak Master 50 power supply, torch, and included components.

Power Supply and Torch Specifications

Detailed technical specifications for the power supply and torch including controls and dimensions.

Installation Procedures

Setting Up the Hand Torch

Procedure for assembling and configuring the hand torch, including switch placement.

Setting Up the Machine Torch

Steps for mounting and aligning the machine torch for optimal cut quality.

Electrical Connections

Guide to selecting and connecting the correct input voltage and power cable.

Work Cable and Ground Connections

Procedures for establishing proper work cable and earth ground connections for system operation.

Gas Connections

Details on connecting compressed air or nitrogen and requirements for air line filtering.

Operation

Operating Controls Overview

Identification and function of the power supply's front panel controls and indicators.

Getting Started Procedure

Step-by-step guide for initial system setup and preparation for operation.

Torch Parts Selection Guide

Guidance on choosing the correct torch parts for different cutting operations.

Operating with a Hand Torch

Techniques for cutting and piercing using the hand torch for optimal results.

Recommended Cutting Speeds

Tables providing recommended cutting speeds based on material, thickness, and gas.

Customer;Operator Service

Torch and Leads Troubleshooting

Diagnostic steps for common issues with the torch head, connections, and leads.

Power Supply Troubleshooting Guide

Covers basic and advanced troubleshooting for power supply symptoms and possible causes.

Appendix I: System Schematic

System Schematic Diagram

Detailed wiring diagram of the Pak Master system for electrical troubleshooting.

Summary

General Information and Safety

Important Safety Precautions

Covers critical safety aspects including electric shock, fumes, fire, noise, and arc rays.

General Description and Specifications

System Description

Overview of the Pak Master 50 power supply, torch, and included components.

Power Supply and Torch Specifications

Detailed technical specifications for the power supply and torch including controls and dimensions.

Installation Procedures

Setting Up the Hand Torch

Procedure for assembling and configuring the hand torch, including switch placement.

Setting Up the Machine Torch

Steps for mounting and aligning the machine torch for optimal cut quality.

Electrical Connections

Guide to selecting and connecting the correct input voltage and power cable.

Work Cable and Ground Connections

Procedures for establishing proper work cable and earth ground connections for system operation.

Gas Connections

Details on connecting compressed air or nitrogen and requirements for air line filtering.

Operation

Operating Controls Overview

Identification and function of the power supply's front panel controls and indicators.

Getting Started Procedure

Step-by-step guide for initial system setup and preparation for operation.

Torch Parts Selection Guide

Guidance on choosing the correct torch parts for different cutting operations.

Operating with a Hand Torch

Techniques for cutting and piercing using the hand torch for optimal results.

Recommended Cutting Speeds

Tables providing recommended cutting speeds based on material, thickness, and gas.

Customer;Operator Service

Torch and Leads Troubleshooting

Diagnostic steps for common issues with the torch head, connections, and leads.

Power Supply Troubleshooting Guide

Covers basic and advanced troubleshooting for power supply symptoms and possible causes.

Appendix I: System Schematic

System Schematic Diagram

Detailed wiring diagram of the Pak Master system for electrical troubleshooting.

Thermal Dynamics Pak Master 50 Specifications

General IconGeneral
Output Current50 A
Weight30 lbs
Dimensions18 x 10 x 12 in
Efficiency85%
Input Voltage208/230/460 VAC, 50/60 Hz
Duty Cycle60%
Operating Temperature-10°C to 40°C (14°F to 104°F)

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