Thermal Dynamics Pak Master 50 - Table of Contents

TABLE OF CONTENTS
SECTION 1: GENERAL INFORMATION ......................................................................................1
1.01 Notes, Cautions and Warnings .......................................................................1
1.02 Important Safety Precautions .........................................................................1
1.03 Publications ....................................................................................................2
1.04 Note, Attention et Avertissement.....................................................................3
1.05 Precautions De Securite Importantes .............................................................3
1.06 Documents De Reference ..............................................................................5
1.07 Declaration of Conformity ...............................................................................6
1.08 Statement of Warranty ....................................................................................7
SECTION 2: GENERAL DESCRIPTION ......................................................................................9
2.01 SYSTEM DESCRIPTION ...............................................................................9
2.02 SPECIFICATIONS ........................................................................................10
2.03 OPTIONS AND ACCESSORIES ..................................................................12
SECTION 3: INSTALLATION ......................................................................................................13
3.01 UNPACKING..................................................................................................13
3.03 SETTING UP THE TORCH ..........................................................................15
3.04 INSTALLING THE TORCH ...........................................................................17
3.05 REMOTE CONTROL HARNESS INSTALLATION .......................................18
3.06 ELECTRICAL CONNECTIONS ....................................................................20
3.07 WORK CABLE AND GROUND CONNECTIONS.........................................23
3.08 GAS CONNECTIONS ..................................................................................24
SECTION 4: OPERATION ..........................................................................................................27
4.01 OPERATING CONTROLS ............................................................................27
4.02 GETTING STARTED ....................................................................................29
4.03 SEQUENCE OF OPERATION......................................................................30
4.04 TORCH PARTS SELECTION .......................................................................31
4.05 CUT QUALITY ..............................................................................................32
4.06 OPERATING THE SYSTEM .........................................................................34
4.07 OPERATING WITH A HAND TORCH...........................................................36
4.08 OPERATING WITH A MACHINE TORCH ....................................................37
4.09 RECOMMENDED CUTTING SPEEDS ........................................................40
4.10 GOUGING ....................................................................................................41
SECTION 5: CUSTOMER/OPERATOR SERVICE .....................................................................43
5.01 GENERAL POWER SUPPLY MAINTENANCE ............................................43
5.02 REPLACING CONSUMABLE TORCH PARTS ............................................44
5.03 GENERAL TORCH MAINTENANCE............................................................45
5.04 SERVICING TORCH HEAD COMPONENTS ..............................................47
5.05 SERVICING TORCH LEADS COMPONENTS.............................................53
5.06 TORCH AND LEADS TROUBLESHOOTING...............................................56
5.07 POWER SUPPLY TROUBLESHOOTING ....................................................58
5.08 SERVICE PROCEDURES............................................................................62