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Thermo King SB-III 30 SR+ User Manual

Thermo King SB-III 30 SR+
120 pages
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Whisper
TK 50200-2-MM (Rev. 4, 04/02)
(For units with and without EMI 3000)
Copyright
©
1998 Thermo King Corp., Minneapolis, MN, U.S.A.
Printed in U.S.A.

Table of Contents

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Thermo King SB-III 30 SR+ Specifications

General IconGeneral
Power SourceDiesel engine
RefrigerantR-404A
Cooling Capacity30, 000 BTU/h
Operating Voltage12 VDC
Voltage12 VDC

Summary

Safety Precautions

General Safety Practices

Essential safety guidelines for operating and maintaining the unit.

Refrigerant Safety and First Aid

Precautions for handling refrigerants and first aid for exposure.

Refrigerant Oil Handling

Guidelines for handling refrigerant oil and first aid for contact.

Electrical Maintenance

Alternator Charging System Diagnostics

Procedures for diagnosing and testing the Australian Bosch alternator charging system.

Operating Instructions

Unit Controls and Operation

Overview of unit controls, including switch panel, microprocessor panel, and instruments.

Pretrip Inspection Procedures

Detailed steps for manual and electronic full pretrip inspections before unit operation.

Selecting Operating Modes

Guidance on choosing between CYCLE-SENTRY and Continuous Run modes for optimal performance.

Engine Maintenance

EMI 3000 Maintenance Package

Overview of the EMI 3000 package and its benefits for extended maintenance intervals.

Engine Oil and Filter Change Procedures

Steps for changing engine oil and oil filters, including recommendations.

Engine Cooling System and Coolant Types

Information on the cooling system, coolant types (conventional and ELC), and capacities.

Engine Fuel System Components and Maintenance

Overview of the fuel system, its components, and maintenance for optimal performance.

Injection Pump Timing Procedure

Step-by-step guide for setting the injection pump timing for correct engine operation.

Injection Pump Removal and Reinstallation

Detailed instructions for removing and reinstalling the injection pump, including special tools.

Refrigeration Service Operations

Compressor Removal and Installation

Steps for removing and installing the compressor, including coupling procedures.

Structural Maintenance

Fan Shaft Assembly Overhaul Procedures

Detailed steps for disassembling and reassembling the fan shaft assembly.

Idler Assembly Overhaul Procedures

Detailed steps for disassembling and reassembling the idler assembly.

Mechanical Diagnosis

Engine Cranking and Starting Problems

Troubleshooting for engine not cranking, turning but not starting, or failing to start.

Engine Operation and Performance Issues

Diagnosis for engine stopping after start, lack of power, speed issues, and knocking.

Engine Running Condition Diagnosis

Troubleshooting for engine running hot, low oil pressure, and high oil consumption.

Engine Smoke Diagnosis

Identifying causes of excessive white, black, or blue smoke emitted by the engine.

Refrigeration Diagnosis

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