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Thermo King Whisper User Manual

Thermo King Whisper
120 pages
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Whisper
TK 50200-2-MM (Rev. 4, 04/02)
(For units with and without EMI 3000)
Copyright
©
1998 Thermo King Corp., Minneapolis, MN, U.S.A.
Printed in U.S.A.

Table of Contents

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Thermo King Whisper Specifications

General IconGeneral
ManufacturerThermo King
Fuel TypeDiesel
CapacityVaries by model
Temperature RangeVaries by model
ModelWhisper
Noise LevelLow (specific dB not provided)

Summary

Safety Precautions

General Practices

Essential safety rules for unit operation, handling, and general procedures.

Refrigerant Safety

Precautions for handling refrigerants and first aid for exposure.

Refrigerant Oil Safety

Guidelines for handling refrigerant oil and first aid for contact.

Operating Instructions

Unit Protection Devices

Details on fuses, fuse links, high pressure cutout, and relief valves.

Manual Pretrip Inspection

Steps for performing a manual pretrip inspection before unit operation.

Starting Unit with Electronic Full Pretrip

Procedure for a complete checkout using the electronic full pretrip.

Selection of Operating Modes

Guidance on selecting CYCLE-SENTRY or Continuous Run modes.

Electrical Maintenance

Alternator (Australian Bosch) Charging System

Procedures for testing and diagnosing the alternator charging system.

Engine Maintenance

Engine Oil and Filter Change

Procedure and schedule for changing engine oil and filter.

Antifreeze Maintenance Procedure

Guidelines for inspecting and changing engine antifreeze.

Bleeding Air from the Cooling System

Procedure for removing trapped air from the engine cooling system.

Bleeding the Fuel System

Steps for bleeding air from the fuel system after repairs or fuel depletion.

Engine Speed Adjustments

Procedures for adjusting high and low engine speeds.

Injection Pump Timing

Steps to check and adjust the injection pump timing.

Refrigeration Maintenance

Refrigerant Charge Testing

Procedures for testing refrigerant charge in empty and loaded trailers.

Overcharge Testing and Adjustment

Method to identify and adjust for an excessive refrigerant charge.

Refrigerant Leaks

Methods for detecting refrigerant leaks in the system.

Checking Compressor Oil

Procedures for checking compressor oil level under different ambient conditions.

High Pressure Cutout Switch (HPCO)

Function and testing procedure for the HPCO switch.

Refrigeration Service Operations

Compressor Removal and Installation

Steps for removing and installing the unit's compressor.

Compressor Coupling Removal and Installation

Procedures for removing and installing the compressor coupling.

Three-Way Valve Repair

Procedures for repairing the three-way valve.

High Pressure Cutout Switch Service

Procedures for removing and installing the HPCO switch.

Compressor Oil Filter Change

Procedure for changing the compressor oil filter.

Mechanical Diagnosis

Engine Troubleshooting

Common engine problems, their possible causes, and remedies.

Engine Does Not Develop Full Power

Diagnosing and resolving issues related to reduced engine power.

Engine Speed Issues

Troubleshooting incorrect engine speeds and unit shutdown failures.

Engine Runs Hot

Identifying causes and solutions for engine overheating.

Refrigeration Diagnosis

Symptom-Based Diagnosis

Diagnostic chart linking system symptoms to possible causes and remedies.

Expansion Valve Issues

Diagnosing problems related to expansion valve operation and its components.

Solenoid and Valve Issues

Troubleshooting issues with modulation, hot gas bypass, and other valves.

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