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Thermo King TS-300 User Manual

Thermo King TS-300
148 pages
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TS-200 &
TS-300
TK 50794-1-MM (Rev. 5, 04/03)
Copyright© 2000 Thermo King Corp., Minneapolis, MN, USA.
Printed in USA.

Table of Contents

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Thermo King TS-300 Specifications

General IconGeneral
BrandThermo King
ModelTS-300
CategoryControl Systems
LanguageEnglish

Summary

Safety Precautions

General Practices

General safety guidelines for unit operation and handling.

Electrical Hazards

Microprocessor Service

Safety precautions for servicing microprocessor components and preventing ESD.

High Voltage

Precautions

Safety measures for working with high-voltage circuits to prevent electrical shock.

Specifications

Engine

Technical specifications for the engine, including type, oil, and coolant.

Refrigeration System

Specifications for the refrigeration system components like compressor and refrigerant.

Electrical Control System

Specifications for voltage, charging system, and regulator settings.

Electric Standby (Model 50 Unit Only)

Specifications for TS-200 and TS-300 electric standby operation.

Maintenance Inspection Schedule

Unit Description

Unit Features

Table listing standard and optional features for TS-200 and TS-300 models.

ThermoGuard µP-T Controller

Description of the µP-T microprocessor controller and its functions.

Unit Protection Devices

Explanation of fuses on the relay board and the high pressure cutout switch.

Unit Operation

Procedures for operating the unit, including pretrip inspection.

Pretrip Inspection (Before Starting Unit)

Steps for completing a pretrip inspection before starting the unit.

Starting Unit (Full Unit Self Check)

Procedure for performing a complete unit checkout and self-check.

Selection of Operating Modes on CYCLE-SENTRY Equipped Units

Guidelines for selecting operating modes based on commodity requirements.

Displaying and Clearing Alarm Codes

How to view, understand, and clear alarm codes from the unit.

µP-T System Description

General Description

Overview of the µP-T microprocessor controlled temperature control units.

µP-T Control System

Components of the µP-T microprocessor control system.

Optional Electric Standby (Model 50 Units Only)

Explanation of the electric standby option for Model 50 units.

Remote Control Panel Features

Understanding the Display

How to interpret the display screen and icons showing unit status.

Changing The Setpoint

Step-by-step procedure for adjusting the unit's setpoint temperature.

Selecting CYCLE-SENTRY or Continuous Mode

How to select between CYCLE-SENTRY and Continuous run modes.

Viewing and Clearing Alarm Codes

µP-T Alarms

Types of alarms and codes generated by the µP-T microprocessor.

µP-T Unit Self Check Test

Starting the Unit Self Check

Steps to initiate the unit's functional self-check test.

Electrical Maintenance

Alternator (Prestolite) Charging System Diagnostic Procedures

Procedures for diagnosing and testing the alternator charging system.

Excessive Voltage Output

Troubleshooting steps for excessive voltage output from 12-volt alternators.

Charging System (12 Vdc)

Checks for low voltage conditions in the 12 Vdc charging system.

High Capacity TherMaxTM Heating System

Explanation of the TherMax heating system and its components.

Engine Maintenance

EMI 2000

Description of the EMI 2000 extended maintenance interval package.

Engine Lubrication System

Overview of the engine's pressure lubrication system.

Engine Oil Change

Procedure and recommendations for changing engine oil.

Engine Cooling System

General description of the engine's closed, circulating cooling system.

ELC (Extended Life Coolant)

Information on Extended Life Coolant and its maintenance intervals.

Antifreeze Maintenance Procedure

General procedures for antifreeze inspection and maintenance.

Engine Fuel System

Overview of the engine's high-pressure diesel fuel system components.

Bleeding the Fuel System

Procedure for bleeding air out of the fuel system.

Timing the Injection Pump to the Engine

Procedures for timing the injection pump correctly to the engine.

Injection Pump Adjustments

Procedures for adjusting engine speed settings.

Adjust Engine Valve Clearance

Procedure for adjusting engine valve clearance to correct specifications.

Engine Speed Adjustments

Procedures for adjusting low and high engine speeds.

Refrigeration Maintenance

Evacuation

Importance and principles of evacuating refrigeration systems.

Set Up and Test of Evacuation Equipment

Procedures for setting up and testing evacuation equipment.

Unit Evacuation

Steps for evacuating the unit to a low micron level.

Unit Charging

Procedure for charging the unit with refrigerant.

Refrigerant Leaks

Methods for detecting refrigerant leaks in the system.

Refrigerant Charge

Procedures for testing the refrigerant charge under various conditions.

Testing the Refrigerant Charge with an Empty Box

Method to test refrigerant charge with an empty box.

Testing the Refrigerant Charge with a Loaded Box

Method to test refrigerant charge with a loaded box.

Checking Compressor Oil

Procedure for checking the compressor oil level.

High Pressure Cutout (HPCO)

Testing the high pressure cutout switch function.

Low Side Pump Down

Procedure for performing a low side pump down.

Refrigeration System Checks

Methods for checking system pressures and refrigerant flow.

Discharge Pressure Regulator Valve

Description and function of the discharge pressure regulator valve.

Refrigeration Service Operations

Compressor

Procedures for removing and installing the compressor.

Shaft Seal Change Procedure

Steps for changing the compressor shaft seal.

Hilliard Clutch Maintenance

Large Truck Unit Centrifugal Clutch Change

Procedure for changing the centrifugal clutch on large truck units.

Assembly Procedure (Using New Bearings and Seal)

Steps for reassembling the clutch with new bearings and seals.

Mechanical Diagnosis

Refrigeration Diagnosis

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