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Thermo King TS-200 30 SR User Manual

Thermo King TS-200 30 SR
148 pages
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TS-200 &
TS-300
TK 50794-1-MM (Rev. 5, 04/03)
Copyright© 2000 Thermo King Corp., Minneapolis, MN, USA.
Printed in USA.

Table of Contents

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Thermo King TS-200 30 SR Specifications

General IconGeneral
BrandThermo King
ModelTS-200 30 SR
CategoryControl Systems
LanguageEnglish

Summary

Safety Precautions

Electrical Hazards

Safety warnings related to electrical systems.

High Voltage

Critical safety warnings for working with high voltage.

Maintenance Inspection Schedule

Engine Oil Change Intervals

Recommended intervals for engine oil and filter changes.

Unit Description

Unit Protection Devices

Description of fuses and high pressure cutout.

Pretrip Inspection (Before Starting Unit)

Procedure for pre-trip inspection before unit startup.

Entering Setpoint Temperature

Procedure for changing the setpoint temperature.

Starting Unit (Full Unit Self Check)

Procedure for performing a full unit self-check.

Selection of Operating Modes on CYCLE-SENTRY Equipped Units

Guidance on selecting CYCLE-SENTRY or continuous modes.

Selecting CYCLE-SENTRY or Continuous Run Mode (Diesel or Electric Operation)

How to select operating modes for CYCLE-SENTRY units.

Initiating Manual Defrost

Procedure for manually initiating a defrost cycle.

Displaying and Clearing Alarm Codes

How to view and clear alarm codes from the unit.

Restarting the Unit

Procedures for restarting the unit after shutdown.

Loading Procedure

Steps for loading cargo into the refrigerated unit.

Remote Control Panel Features

Changing The Setpoint

Procedure for changing the unit's setpoint temperature.

Selecting CYCLE-SENTRY or Continuous Mode

How to select CYCLE-SENTRY or continuous mode.

Starting The Engine

Procedure for starting the unit's engine.

Initiating a Manual Defrost Cycle

Procedure for manually starting a defrost cycle.

Viewing and Clearing Alarm Codes

Procedure for viewing and clearing unit alarm codes.

µP-T Alarm Codes

List and description of µP-T alarm codes.

µP-T Unit Self Check Test

Procedure for performing the µP-T unit self-check test.

Electrical Maintenance

Alternator (Prestolite) Charging System Diagnostic Procedures

Diagnostic procedures for the alternator charging system.

Engine Maintenance

Engine Oil Change

Procedures for changing the engine oil and filter.

Oil Filter Change

Procedure for changing the engine oil filter.

Antifreeze Maintenance Procedure

Procedure for maintaining antifreeze in the cooling system.

Changing the Antifreeze

Procedure for changing the engine coolant.

Bleeding Cooling System

Procedure for bleeding air from the cooling system.

Engine Fuel System

Description of the engine's fuel system.

Bleeding the Fuel System

Procedure for bleeding air from the fuel system.

Draining Water from Fuel Tank

Procedure for draining water from the fuel tank.

Fuel Filter Replacement

Procedure for replacing the fuel filter.

Injection Pump Adjustments

Procedures for adjusting injection pump settings.

Timing the Injection Pump to the Engine

Procedure for timing the injection pump to the engine.

Timing Individual Cylinder Injection

Procedure for timing individual engine cylinders.

Adjust Engine Valve Clearance

Procedure for adjusting engine valve clearance.

Engine Speed Adjustments

Procedures for adjusting engine low and high speeds.

Refrigeration Maintenance

Evacuation

Importance and critical procedures for system evacuation.

Set Up and Test of Evacuation Equipment

Procedure for setting up and testing evacuation equipment.

Unit Evacuation

Procedure for evacuating the refrigeration system.

Unit Charging

Procedure for charging the refrigeration system.

Refrigerant Leaks

Methods for detecting refrigerant leaks.

Refrigerant Charge

Procedures for testing and verifying refrigerant charge.

Testing the Refrigerant Charge with a Loaded Box

Procedure for testing refrigerant charge with a loaded box.

Checking Compressor Oil

Procedure for checking compressor oil level.

High Pressure Cutout (HPCO)

Function and testing of the high pressure cutout switch.

Low Side Pump Down

Procedure for performing low side pump down.

Three-way Valve Condenser Pressure Bypass Check Valve

Checking the function of the three-way valve bypass check valve.

Discharge Pressure Regulator Valve

Description and function of the discharge pressure regulator valve.

Refrigeration Service Operations

Compressor

Removal and installation procedures for the compressor.

Shaft Seal Change Procedure

Procedure for changing the compressor shaft seal.

Compressor Oil Filter Replacement

Procedure for replacing the compressor oil filter.

Scroll Compressor Oil Change

Procedure for changing the scroll compressor oil.

High Temperature Cutout Switch Change Procedure

Procedure for changing the high temperature cutout switch.

Liquid Injection Fitting Change Procedure

Procedure for changing the liquid injection fitting.

Condenser/Radiator Coil

Removal and installation of the condenser/radiator coil.

Liquid Injection Valve

Removal and installation of the liquid injection valve.

Dehydrator (Filter-Drier)

Removal and installation of the dehydrator (filter-drier).

Evaporator Coil

Removal and installation of the evaporator coil.

Mechanical Diagnosis

Refrigeration Diagnosis

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