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Thermo King SLX Series User Manual

Thermo King SLX Series
344 pages
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Revision D
July 2020
TTKK 5566448877--22--OODD--EENN
Trailer and Rail Edition
SR-3 Control System
Single Temperature Units
SL-400e, SLX Series, SLXe Series, SLXi Series
Diagnostic Manual

Table of Contents

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Thermo King SLX Series Specifications

General IconGeneral
Microprocessor ControllerYes
Power Supply12 VDC
DisplayLCD
Communication ProtocolCAN bus
Mountingmount

Summary

Introduction to Thermo King Diagnostic Manual

How to Use This Manual

Guide to understanding the manual's structure, including sections on safety, hardware, software, operation, diagnostics, service, and diagrams.

Section 1: Safety Information

General Safety Practices

Details critical safety advisories including DANGER, WARNING, CAUTION, and NOTICE classifications for equipment operation.

Electrical Hazards

Covers high voltage precautions, hazardous voltage warnings, and personal protective equipment requirements.

Refrigerant Hazards

Addresses hazards associated with refrigerants, including pressures, combustibility, and hazardous gases.

First Aid Procedures

Provides essential first aid instructions for refrigerant, oil, engine coolant, battery acid exposure, and electrical shock.

Section 2: Hardware Description

SR-3 Control System Overview

Provides a visual overview of the SR-3 control system components, including HMI, Base Controller, sensors, and switches.

Control Components

Details the SR-3 Base Controller and SR-3 HMI Control Panel, including their features and compatibility.

Unit Sensors

Describes various sensors used in the SR-3 control system, including air temperature, coil, ambient, and spare sensors.

Refrigeration Control Components

Explains the function and operation of refrigeration control components like pressure transducers and solenoids.

Engine Control Components

Details components related to engine operation, such as coolant sensors, oil pressure switches, and flywheel sensors.

Communication Ports

Lists and describes communication ports available on the SR-3 system, including CargoWatch, USB, and ServiceWatch ports.

Section 3: Software Description

Software Operation

Explains the complex software instructions for the Base Controller and HMI, covering input examination and output control.

HMI Menu Structure

Outlines the HMI menu hierarchy: Standard Display, TemperatureWatch, Main Menu, Maintenance Menu, and Guarded Access.

Programmable Features Menu

Covers programmable features like temperature units, setpoints, fuel saver, defrost settings, and language options.

Hourmeter Setup Menu

Details the configuration and viewing of unit hourmeters, including reminders and service due dates.

Guarded Access Menu Features

Provides details on configurable features, including choices, factory settings, exceptions, and descriptions.

Cycle Sentry Setup

Allows modification of Cycle Sentry defaults for battery charge current and unit restart on battery voltage.

Defrost Setup Menu

Configures defrost operation for maximum performance, including intervals and duration.

Language Setup Menu

Enables selection and display of multiple languages for the HMI Control Panel.

OptiSet™ Plus Menu

System for tailoring temperature profiles for efficient operation, accessible via Guarded Access or WinTrac.

Section 4: Operation

HMI Control Panel

Details the Human/Machine Interface panel, its display, hard keys, and soft keys for unit operation.

Changing The Setpoint

Explains how to change setpoints, including numerical and named product options.

Selecting Cycle Sentry or Continuous Mode

Describes how to switch between Cycle Sentry and Continuous modes for unit operation.

Using the Gauges Key

Instructions for accessing and viewing unit gauges via the HMI Control Panel.

Using the Main Menu

Details how to access and navigate various Main Menu choices for unit control.

Flash Drive Operations

Covers inserting, accessing, downloading, and removing USB flash drives for software and data transfer.

Alarms

Explains how to view and clear active alarms, including log, check, prevent, and shutdown alarms.

Data Logger (CargoWatch™)

Details the functionality of the CargoWatch Data Logger, including sensor support and start of trip markers.

Switching from Diesel to Electric

Describes how to manually switch between diesel and electric modes, or automatic switching if enabled.

Switching from Electric to Diesel

Explains manual switching from electric to diesel mode and the implications of standby power availability.

Performing a Pretrip Test

Guides on initiating and performing Pretrip Tests to verify unit operation and identify potential issues.

Section 5: Diagnostics

SR-3 Diagnostics Overview

Provides an overview of diagnostic routines, helpful hints, and general alarm code information for the SR-3 system.

Electrostatic Discharge Precautions

Details essential precautions to prevent electrostatic discharge damage to electronic components.

General 0-200 Series Alarm Codes

Lists and describes general alarm codes, including alarm type, associated codes, and diagnostic procedures.

02 Evaporator Coil Sensor

Details checks for the evaporator coil sensor, including soft/hard failures and diagnostic steps.

03 Return Control Air Sensor

Covers issues with the return air sensor, including soft/hard failures, sensor grades, and diagnostic procedures.

04 Discharge Air Control Sensor

Addresses problems with the discharge air sensor, including soft/hard failures, sensor grades, and diagnostic steps.

10 High Discharge Pressure

Explains the causes and diagnostic procedures for high discharge pressure alarms.

13 Sensor Calibration Check

Details the process for checking sensor calibration and clearing associated alarms.

17 Engine Failed to Crank

Covers diagnostic procedures for alarms indicating the engine failed to crank.

20 Engine Failed to Start

Provides diagnostic steps for alarms related to the engine failing to start.

21 Cooling Cycle Check

Details checks for the cooling cycle, including temperature differentials and refrigerant levels.

23 Cooling Cycle Fault

Explains the causes and diagnostic procedures for cooling cycle faults.

24 Heating Cycle Fault

Covers diagnostic procedures for heating cycle faults and related alarm codes.

33 Check Engine RPM

Provides steps for checking engine RPM, including high and low speed checks.

36 Electric Motor Failed to Run

Details diagnostic procedures for electric motor failures, including checking components and voltage.

41 Check Engine Coolant Temperature

Outlines checks for engine coolant temperature, including coolant level and radiator airflow.

44 Check Fuel System

Covers diagnostic procedures for fuel system issues, including checking fuel level and filter.

45 Check Hot Gas Bypass Circuit

Provides diagnostic steps for the hot gas bypass circuit, including current draw and LED diagnosis.

46 Check Air Flow

Details checks for restricted airflow and the spare sensor used for blocked air chute detection.

48 Check Belts or Clutch

Covers diagnostic procedures for belt or clutch issues, including slippage and alternator operation.

61 Low Battery Voltage

Explains diagnostic steps for low battery voltage, including checking battery condition and connections.

63 Engine Stopped

Provides diagnostic procedures for engine stopped alarms, covering various checks and test modes.

157 OptiSet File Mismatch

Addresses issues where OptiSet Plus configuration in Base Controller mismatches HMI Control Panel.

Section 6: Service Procedures

A01A - Base Controller Functional Test

Procedure to confirm proper operation of the SR-3 Base Controller using diagnostic tools.

A01B - HMI Control Panel Automated Test

Procedure to confirm proper operation of the HMI Control Panel using the diagnostic tool.

A01C - HMI Control Panel Self Test

Details on performing HMI Control Panel self-tests using the built-in Display Self Test.

A02A - Recording Existing Programmable Feature Settings

Procedure to retrieve and record sensor grades and programmable features before controller replacement.

A03A - Base Controller Replacement

Step-by-step guide for replacing the SR-3 Base Controller, including important notes and connection checks.

A03B - HMI Control Panel Replacement

Instructions for replacing the HMI Control Panel, including software and connection verification.

A04A - Programmable Feature Setup

Procedure to set sensor grades and programmable features according to customer specifications.

A07A - Performing a Base Controller Cold Restart

Procedure for performing a cold restart on the SR-3 Base Controller using WinTrac Service Tool.

A15A - Setting Unit Temperature Sensor Grade

Guides on setting sensor grades for return, discharge, and spare sensors for accurate calibration.

A46A - Flash Loading Base Controller Software

Procedure for updating Base Controller software using a computer and WinTrac Service Tool.

A46B - Flash Loading HMI Control Panel Software

Procedure for updating HMI Control Panel software using a computer and WinTrac Service Tool.

D01A - Temperature Sensor Test

Details on testing temperature sensors, including hard and soft failures and replacement procedures.

D03A - Pressure Transducer Test

Procedure for testing suction and discharge pressure transducers, including voltage and continuity checks.

G03A - Electronic Throttling Valve (ETV) Test

Procedure to check the electrical operation of the ETV using the Base Controller and diagnostic tools.

G04A - Electronic Throttling Valve (ETV) Mechanical Operation Test

Procedure to check the mechanical operation of the ETV using a stepper valve tester.

H04A - Wiring Harness Continuity Test

Illustrates correct procedures for checking harness continuity on equipment with solid state devices.

Section 7: Service Information

SR-3 Base Controller

Details hardware versions, service part numbers, label identification, software requirements, and compatibility.

SR-3 HMI Control Panel

Provides information on HMI hardware versions, part numbers, label identification, software requirements, and compatibility.

SR-2/SR-3 Diagnostic Tool

Information on the diagnostic tool, its features, requirements, and software availability.

SR-3 Power On/Off Control

Explains how the SR-3 HMI Control Panel controls power up/down operations and data logging.

HMI Control Panel - Turning The Unit On

Describes the power-up sequence for the unit via the HMI Control Panel.

HMI Control Panel - Turning The Unit On From A Remote Control Panel

Details the power-up sequence initiated by a remote control panel on units with an HMI Control Panel.

HMI Control Panel - Turning The Unit Off From A Remote Control Panel

Explains the power-down sequence initiated by a remote control panel on units with an HMI Control Panel.

HMI Control Panel Messages/Causes

Lists common HMI messages, their causes, and potential issues like communication failures.

Base Controller Software Revisions

Provides a list of Base Controller software revisions, their features, and interchangeability.

HMI Control Panel Software Revisions

Details HMI Control Panel software revisions, supported languages, and interchangeability.

Section 8: Diagrams

Diagram Index

Lists available SR-3 control system schematic and wiring diagrams, including drawing numbers and titles.

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